Comprehensive study on cooling effectiveness and thermoelectric conversion of a novel helium/hydrogen-based closed Brayton cooling system for a hydrogen aero-engine

The Brayton cycle and thermoelectric generators offer significant potential for cooling hydrogen aero-engines. However, existing research on Brayton cooling schemes integrated with thermoelectric generators (TEGs) remains limited, typically relying on assumed state parameters that are challenging to...

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Main Authors: Qiurui Xin, Xiaohui Bai, Helong Jin, Chengao Duan, Yuxi Li, Cunliang Liu
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Case Studies in Thermal Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25000012
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author Qiurui Xin
Xiaohui Bai
Helong Jin
Chengao Duan
Yuxi Li
Cunliang Liu
author_facet Qiurui Xin
Xiaohui Bai
Helong Jin
Chengao Duan
Yuxi Li
Cunliang Liu
author_sort Qiurui Xin
collection DOAJ
description The Brayton cycle and thermoelectric generators offer significant potential for cooling hydrogen aero-engines. However, existing research on Brayton cooling schemes integrated with thermoelectric generators (TEGs) remains limited, typically relying on assumed state parameters that are challenging to obtain. This study proposes a one-dimensional method that considers the coupling relationships between the mainstream, TEGs, and coolant, thereby investigating the cooling and thermoelectric conversion processes of aero-engines under real operating conditions. Subsequently, four cooling schemes—direct cooling (DC), Brayton cooling (BC), direct thermoelectric cooling (DTC), and Brayton thermoelectric cooling (BTC)—are analyzed. Consequently, the DC provides the best cooling performance, with the highest wall temperature of hot components below 750 K. The BC generates the highest mechanical power, reaching 124.7 kW. Furthermore, the utilization of TEGs reduces the cooling efficiency but increases the total power output of the schemes. Compared to the DC, the maximum wall temperature of the DTC increases by 496.3 K, while the thermoelectric power is the greatest, reaching 116.6 kW. The maximum wall temperature of the BTC rises by 335.5 K compared to the BC, whereas its total power output is the highest, at 142.3 kW. This study guides the cooling and waste heat utilization in hydrogen aero-engines.
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series Case Studies in Thermal Engineering
spelling doaj-art-9a62aabb665947b5afd1b0f5f836b50c2025-02-06T05:11:45ZengElsevierCase Studies in Thermal Engineering2214-157X2025-03-0167105741Comprehensive study on cooling effectiveness and thermoelectric conversion of a novel helium/hydrogen-based closed Brayton cooling system for a hydrogen aero-engineQiurui Xin0Xiaohui Bai1Helong Jin2Chengao Duan3Yuxi Li4Cunliang Liu5School of Power and Energy, Northwestern Polytechnical University, Xi’an, Shanxi, 710072, ChinaSchool of Power and Energy, Northwestern Polytechnical University, Xi’an, Shanxi, 710072, China; Advanced Power Research Institute of Northwestern Polytechnical University, Tianfu New District, 610299, Sichuan, China; Corresponding author. College of Power and Energy, Northwestern Polytechnical University, Xi’an, 4710072, China.School of Power and Energy, Northwestern Polytechnical University, Xi’an, Shanxi, 710072, ChinaSchool of Power and Energy, Northwestern Polytechnical University, Xi’an, Shanxi, 710072, ChinaSchool of Power and Energy, Northwestern Polytechnical University, Xi’an, Shanxi, 710072, ChinaSchool of Power and Energy, Northwestern Polytechnical University, Xi’an, Shanxi, 710072, China; Corresponding author.The Brayton cycle and thermoelectric generators offer significant potential for cooling hydrogen aero-engines. However, existing research on Brayton cooling schemes integrated with thermoelectric generators (TEGs) remains limited, typically relying on assumed state parameters that are challenging to obtain. This study proposes a one-dimensional method that considers the coupling relationships between the mainstream, TEGs, and coolant, thereby investigating the cooling and thermoelectric conversion processes of aero-engines under real operating conditions. Subsequently, four cooling schemes—direct cooling (DC), Brayton cooling (BC), direct thermoelectric cooling (DTC), and Brayton thermoelectric cooling (BTC)—are analyzed. Consequently, the DC provides the best cooling performance, with the highest wall temperature of hot components below 750 K. The BC generates the highest mechanical power, reaching 124.7 kW. Furthermore, the utilization of TEGs reduces the cooling efficiency but increases the total power output of the schemes. Compared to the DC, the maximum wall temperature of the DTC increases by 496.3 K, while the thermoelectric power is the greatest, reaching 116.6 kW. The maximum wall temperature of the BTC rises by 335.5 K compared to the BC, whereas its total power output is the highest, at 142.3 kW. This study guides the cooling and waste heat utilization in hydrogen aero-engines.http://www.sciencedirect.com/science/article/pii/S2214157X25000012Hydrogen aero-engineHelium/hydrogenBrayton cooling cycleCooling effectivenessThermoelectric conversion efficiency
spellingShingle Qiurui Xin
Xiaohui Bai
Helong Jin
Chengao Duan
Yuxi Li
Cunliang Liu
Comprehensive study on cooling effectiveness and thermoelectric conversion of a novel helium/hydrogen-based closed Brayton cooling system for a hydrogen aero-engine
Case Studies in Thermal Engineering
Hydrogen aero-engine
Helium/hydrogen
Brayton cooling cycle
Cooling effectiveness
Thermoelectric conversion efficiency
title Comprehensive study on cooling effectiveness and thermoelectric conversion of a novel helium/hydrogen-based closed Brayton cooling system for a hydrogen aero-engine
title_full Comprehensive study on cooling effectiveness and thermoelectric conversion of a novel helium/hydrogen-based closed Brayton cooling system for a hydrogen aero-engine
title_fullStr Comprehensive study on cooling effectiveness and thermoelectric conversion of a novel helium/hydrogen-based closed Brayton cooling system for a hydrogen aero-engine
title_full_unstemmed Comprehensive study on cooling effectiveness and thermoelectric conversion of a novel helium/hydrogen-based closed Brayton cooling system for a hydrogen aero-engine
title_short Comprehensive study on cooling effectiveness and thermoelectric conversion of a novel helium/hydrogen-based closed Brayton cooling system for a hydrogen aero-engine
title_sort comprehensive study on cooling effectiveness and thermoelectric conversion of a novel helium hydrogen based closed brayton cooling system for a hydrogen aero engine
topic Hydrogen aero-engine
Helium/hydrogen
Brayton cooling cycle
Cooling effectiveness
Thermoelectric conversion efficiency
url http://www.sciencedirect.com/science/article/pii/S2214157X25000012
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