An investigation on Dimensions, Mechanical Properties, and Microstructure of the Carbon Steel Wall using MIG/MAG Welding as a WAAM Process

The purpose of this paper is to investigate the manufacturing of a steel wall using gas metal arc welding (GMAW) process and to study its dimensional features, mechanical properties, and the microstructure. The selected parameters were the interpass dwell time, the welding speed, and the wire feedin...

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Main Authors: S.M.A. Tabatabaei Majd, J. Rasti, H.R. Ghazvinloo
Format: Article
Language:fas
Published: Isfahan University of Technology 2024-12-01
Series:Journal of Advanced Materials in Engineering
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Online Access:https://jame.iut.ac.ir/article_3548_7cffb25239bab4f829a4db591d5c4219.pdf
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author S.M.A. Tabatabaei Majd
J. Rasti
H.R. Ghazvinloo
author_facet S.M.A. Tabatabaei Majd
J. Rasti
H.R. Ghazvinloo
author_sort S.M.A. Tabatabaei Majd
collection DOAJ
description The purpose of this paper is to investigate the manufacturing of a steel wall using gas metal arc welding (GMAW) process and to study its dimensional features, mechanical properties, and the microstructure. The selected parameters were the interpass dwell time, the welding speed, and the wire feeding speed. Based on the results, the average wall height and thickness decreases with increasing welding speed due to less weld deposition in the layer. A relationship between the wall thickness and height in terms of the welding speed and wire feeding speed was proposed. A longer interpass dwell time increased the wall height. The effective area percentage also increased with increasing welding speed. Tensile strength and elongation (%) were investigated based on the presence or absence of voids and microstructure. In high welding speed and long interpass dwell time, the microstructure included columnar grains with fine widmanstätten ferrite and intergranular pearlite. At low welding speed and short interpass dwell time, the microstructure consisted mostly of blocky ferrite and coarse pearlite. Both of these structures showed satisfactory strength and elongation. But in the other conditions, where the possibility of brittle phases in the heat-affected zone was higher, the strength and elongation decreased.
format Article
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issn 2251-600X
2423-5733
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publishDate 2024-12-01
publisher Isfahan University of Technology
record_format Article
series Journal of Advanced Materials in Engineering
spelling doaj-art-9a2b9eed27174cd097f6fe4cac2c21fc2025-08-20T03:53:23ZfasIsfahan University of TechnologyJournal of Advanced Materials in Engineering2251-600X2423-57332024-12-01434374910.47176/jame.43.4.10703548An investigation on Dimensions, Mechanical Properties, and Microstructure of the Carbon Steel Wall using MIG/MAG Welding as a WAAM ProcessS.M.A. Tabatabaei Majd0J. Rasti1H.R. Ghazvinloo2Department of Mechanical Engineering, Qom University of Technology, Qom, IranDepartment of Mechanical Engineering, Qom University of Technology, Qom, IranDepartment of Mechanical Engineering, Qom University of Technology, Qom, IranThe purpose of this paper is to investigate the manufacturing of a steel wall using gas metal arc welding (GMAW) process and to study its dimensional features, mechanical properties, and the microstructure. The selected parameters were the interpass dwell time, the welding speed, and the wire feeding speed. Based on the results, the average wall height and thickness decreases with increasing welding speed due to less weld deposition in the layer. A relationship between the wall thickness and height in terms of the welding speed and wire feeding speed was proposed. A longer interpass dwell time increased the wall height. The effective area percentage also increased with increasing welding speed. Tensile strength and elongation (%) were investigated based on the presence or absence of voids and microstructure. In high welding speed and long interpass dwell time, the microstructure included columnar grains with fine widmanstätten ferrite and intergranular pearlite. At low welding speed and short interpass dwell time, the microstructure consisted mostly of blocky ferrite and coarse pearlite. Both of these structures showed satisfactory strength and elongation. But in the other conditions, where the possibility of brittle phases in the heat-affected zone was higher, the strength and elongation decreased.https://jame.iut.ac.ir/article_3548_7cffb25239bab4f829a4db591d5c4219.pdfgas metal arc weldingadditive manufacturingsteel walldimension featuresmechanical propertiesmicrostructure
spellingShingle S.M.A. Tabatabaei Majd
J. Rasti
H.R. Ghazvinloo
An investigation on Dimensions, Mechanical Properties, and Microstructure of the Carbon Steel Wall using MIG/MAG Welding as a WAAM Process
Journal of Advanced Materials in Engineering
gas metal arc welding
additive manufacturing
steel wall
dimension features
mechanical properties
microstructure
title An investigation on Dimensions, Mechanical Properties, and Microstructure of the Carbon Steel Wall using MIG/MAG Welding as a WAAM Process
title_full An investigation on Dimensions, Mechanical Properties, and Microstructure of the Carbon Steel Wall using MIG/MAG Welding as a WAAM Process
title_fullStr An investigation on Dimensions, Mechanical Properties, and Microstructure of the Carbon Steel Wall using MIG/MAG Welding as a WAAM Process
title_full_unstemmed An investigation on Dimensions, Mechanical Properties, and Microstructure of the Carbon Steel Wall using MIG/MAG Welding as a WAAM Process
title_short An investigation on Dimensions, Mechanical Properties, and Microstructure of the Carbon Steel Wall using MIG/MAG Welding as a WAAM Process
title_sort investigation on dimensions mechanical properties and microstructure of the carbon steel wall using mig mag welding as a waam process
topic gas metal arc welding
additive manufacturing
steel wall
dimension features
mechanical properties
microstructure
url https://jame.iut.ac.ir/article_3548_7cffb25239bab4f829a4db591d5c4219.pdf
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