Characterization of aerosol jet printed features at microwave frequencies

Aerosol jet printing (AJP) is a promising direct-write technology that allows large stand-off distances between print head and target surface. Published works exploring AJP with conductive inks are rarely conducted at radio frequencies (RF) and so the utility of AJP in the antenna world has been lim...

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Main Authors: Teresa Cheng, Kelvin J. Nicholson
Format: Article
Language:English
Published: Taylor & Francis Group 2025-12-01
Series:Advanced Manufacturing: Polymer & Composites Science
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/20550340.2024.2448406
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author Teresa Cheng
Kelvin J. Nicholson
author_facet Teresa Cheng
Kelvin J. Nicholson
author_sort Teresa Cheng
collection DOAJ
description Aerosol jet printing (AJP) is a promising direct-write technology that allows large stand-off distances between print head and target surface. Published works exploring AJP with conductive inks are rarely conducted at radio frequencies (RF) and so the utility of AJP in the antenna world has been limited. In this work, silver nanoink was deposited using a NanoJet™ AJP process, and the optimal printing parameters were determined by DC sheet resistance and RF conductivity measurements. A simple broadband planar inverted cone antenna (PICA) was fabricated where a minimum of 8 AJP layers was required to obtain a DC sheet resistance of 0.53 Ω/sq. and a bulk RF conductivity of [Formula: see text] S.m−1 over the bandwidth 2.0−26.0 GHz. This work has demonstrated that AJP can be utilized to fabricate bulk microwave components with acceptable electromagnetic performance and sets a solid foundation for the manufacturing of conformal antennas in the future.
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institution Kabale University
issn 2055-0340
2055-0359
language English
publishDate 2025-12-01
publisher Taylor & Francis Group
record_format Article
series Advanced Manufacturing: Polymer & Composites Science
spelling doaj-art-99b5654991fd490885c1bbfdf53b222e2025-02-01T00:03:13ZengTaylor & Francis GroupAdvanced Manufacturing: Polymer & Composites Science2055-03402055-03592025-12-0111110.1080/20550340.2024.2448406Characterization of aerosol jet printed features at microwave frequenciesTeresa Cheng0Kelvin J. Nicholson1Defence Science & Technology Group, Melbourne, AustraliaDefence Science & Technology Group, Melbourne, AustraliaAerosol jet printing (AJP) is a promising direct-write technology that allows large stand-off distances between print head and target surface. Published works exploring AJP with conductive inks are rarely conducted at radio frequencies (RF) and so the utility of AJP in the antenna world has been limited. In this work, silver nanoink was deposited using a NanoJet™ AJP process, and the optimal printing parameters were determined by DC sheet resistance and RF conductivity measurements. A simple broadband planar inverted cone antenna (PICA) was fabricated where a minimum of 8 AJP layers was required to obtain a DC sheet resistance of 0.53 Ω/sq. and a bulk RF conductivity of [Formula: see text] S.m−1 over the bandwidth 2.0−26.0 GHz. This work has demonstrated that AJP can be utilized to fabricate bulk microwave components with acceptable electromagnetic performance and sets a solid foundation for the manufacturing of conformal antennas in the future.https://www.tandfonline.com/doi/10.1080/20550340.2024.2448406Additive manufacturingaerosol jet printingconducting materialselectrical conductivityantennas
spellingShingle Teresa Cheng
Kelvin J. Nicholson
Characterization of aerosol jet printed features at microwave frequencies
Advanced Manufacturing: Polymer & Composites Science
Additive manufacturing
aerosol jet printing
conducting materials
electrical conductivity
antennas
title Characterization of aerosol jet printed features at microwave frequencies
title_full Characterization of aerosol jet printed features at microwave frequencies
title_fullStr Characterization of aerosol jet printed features at microwave frequencies
title_full_unstemmed Characterization of aerosol jet printed features at microwave frequencies
title_short Characterization of aerosol jet printed features at microwave frequencies
title_sort characterization of aerosol jet printed features at microwave frequencies
topic Additive manufacturing
aerosol jet printing
conducting materials
electrical conductivity
antennas
url https://www.tandfonline.com/doi/10.1080/20550340.2024.2448406
work_keys_str_mv AT teresacheng characterizationofaerosoljetprintedfeaturesatmicrowavefrequencies
AT kelvinjnicholson characterizationofaerosoljetprintedfeaturesatmicrowavefrequencies