Magnetic Field Distribution and Energy Losses in a Permanent Magnet Linear Synchronous Motor Under Stick-Slip Friction
This study investigates the modeling and dynamic analysis of three coupled electromechanical systems, emphasizing interactions between a magnetic linear drive and frictional contact with flat springs. The experimental setup includes a table driven by a three-phase permanent magnet linear synchronous...
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2025-01-01
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Online Access: | https://www.mdpi.com/1996-1073/18/1/191 |
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author | Paweł Olejnik Yared D. Desta Marcin Mydłowski |
author_facet | Paweł Olejnik Yared D. Desta Marcin Mydłowski |
author_sort | Paweł Olejnik |
collection | DOAJ |
description | This study investigates the modeling and dynamic analysis of three coupled electromechanical systems, emphasizing interactions between a magnetic linear drive and frictional contact with flat springs. The experimental setup includes a table driven by a three-phase permanent magnet linear synchronous motor (PMLSM) using an LMCA4 inductor, LMCAS3 magnetic track, and Xenus XTL controller. Mechanical phenomena such as stick-slip friction and impulsive loads are observed, particularly due to the rapid buckling of flat springs. These springs transition between sliding friction and fixation, impacting the motor’s operation during reciprocating velocity trajectories and generating acoustic emissions. Numerical simulations using COMSOL Multiphysics evaluate the magnetic field and system geometry in two- and three-dimensional spaces. Key findings include mechanical stick-slip vibrations, numerical modeling of the linear drive, and comparative analysis of experimental and simulated inductor current variations. Additionally, energy loss mechanisms under irregular loading conditions are assessed. The results highlight the coupling between friction-induced current changes and magnetic field variations, elucidating their impact on motor efficiency, vibration propagation, and acoustic emissions. The study provides insights into optimizing the design and reliability of coreless linear motors for precision applications under discontinuous loading. |
format | Article |
id | doaj-art-994f268e131940da89a8ce5f91a8aab8 |
institution | Kabale University |
issn | 1996-1073 |
language | English |
publishDate | 2025-01-01 |
publisher | MDPI AG |
record_format | Article |
series | Energies |
spelling | doaj-art-994f268e131940da89a8ce5f91a8aab82025-01-10T13:17:22ZengMDPI AGEnergies1996-10732025-01-0118119110.3390/en18010191Magnetic Field Distribution and Energy Losses in a Permanent Magnet Linear Synchronous Motor Under Stick-Slip FrictionPaweł Olejnik0Yared D. Desta1Marcin Mydłowski2Department of Automation, Biomechanics and Mechatronics, Faculty of Mechanical Engineering, Lodz University of Technology, 1/15 Stefanowski Str., 90-537 Lodz, PolandDepartment of Automation, Biomechanics and Mechatronics, Faculty of Mechanical Engineering, Lodz University of Technology, 1/15 Stefanowski Str., 90-537 Lodz, PolandDepartment of Automation, Biomechanics and Mechatronics, Faculty of Mechanical Engineering, Lodz University of Technology, 1/15 Stefanowski Str., 90-537 Lodz, PolandThis study investigates the modeling and dynamic analysis of three coupled electromechanical systems, emphasizing interactions between a magnetic linear drive and frictional contact with flat springs. The experimental setup includes a table driven by a three-phase permanent magnet linear synchronous motor (PMLSM) using an LMCA4 inductor, LMCAS3 magnetic track, and Xenus XTL controller. Mechanical phenomena such as stick-slip friction and impulsive loads are observed, particularly due to the rapid buckling of flat springs. These springs transition between sliding friction and fixation, impacting the motor’s operation during reciprocating velocity trajectories and generating acoustic emissions. Numerical simulations using COMSOL Multiphysics evaluate the magnetic field and system geometry in two- and three-dimensional spaces. Key findings include mechanical stick-slip vibrations, numerical modeling of the linear drive, and comparative analysis of experimental and simulated inductor current variations. Additionally, energy loss mechanisms under irregular loading conditions are assessed. The results highlight the coupling between friction-induced current changes and magnetic field variations, elucidating their impact on motor efficiency, vibration propagation, and acoustic emissions. The study provides insights into optimizing the design and reliability of coreless linear motors for precision applications under discontinuous loading.https://www.mdpi.com/1996-1073/18/1/191electromagnetic devicepermanent magnet linear synchronous motormechanical vibrationsstick-slip frictionenergy lossesCOMSOL Multiphysics |
spellingShingle | Paweł Olejnik Yared D. Desta Marcin Mydłowski Magnetic Field Distribution and Energy Losses in a Permanent Magnet Linear Synchronous Motor Under Stick-Slip Friction Energies electromagnetic device permanent magnet linear synchronous motor mechanical vibrations stick-slip friction energy losses COMSOL Multiphysics |
title | Magnetic Field Distribution and Energy Losses in a Permanent Magnet Linear Synchronous Motor Under Stick-Slip Friction |
title_full | Magnetic Field Distribution and Energy Losses in a Permanent Magnet Linear Synchronous Motor Under Stick-Slip Friction |
title_fullStr | Magnetic Field Distribution and Energy Losses in a Permanent Magnet Linear Synchronous Motor Under Stick-Slip Friction |
title_full_unstemmed | Magnetic Field Distribution and Energy Losses in a Permanent Magnet Linear Synchronous Motor Under Stick-Slip Friction |
title_short | Magnetic Field Distribution and Energy Losses in a Permanent Magnet Linear Synchronous Motor Under Stick-Slip Friction |
title_sort | magnetic field distribution and energy losses in a permanent magnet linear synchronous motor under stick slip friction |
topic | electromagnetic device permanent magnet linear synchronous motor mechanical vibrations stick-slip friction energy losses COMSOL Multiphysics |
url | https://www.mdpi.com/1996-1073/18/1/191 |
work_keys_str_mv | AT pawełolejnik magneticfielddistributionandenergylossesinapermanentmagnetlinearsynchronousmotorunderstickslipfriction AT yaredddesta magneticfielddistributionandenergylossesinapermanentmagnetlinearsynchronousmotorunderstickslipfriction AT marcinmydłowski magneticfielddistributionandenergylossesinapermanentmagnetlinearsynchronousmotorunderstickslipfriction |