Characterization of deposited plasma spray NiCrAlCoY2O3 coating layers on AlMg1 alloy substrates

In this paper, analyzed are the effects of the plasma spray distance on the microstructure and mechanical properties of the NiCrAlCoY2O3 coating layers deposited at atmospheric pressure. The microstructure and mechanical properties of the coating layers are under the influence of the interaction of...

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Main Authors: Darko Veljić, Časlav Lačnjevac, Marko Rakin, Darko Bajić
Format: Article
Language:English
Published: Engineering Society for Corrosion, Belgrade 2021-03-01
Series:Zaštita Materijala
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Online Access:https://www.zastita-materijala.org/index.php/home/article/view/232
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author Darko Veljić
Časlav Lačnjevac
Marko Rakin
Darko Bajić
author_facet Darko Veljić
Časlav Lačnjevac
Marko Rakin
Darko Bajić
author_sort Darko Veljić
collection DOAJ
description In this paper, analyzed are the effects of the plasma spray distance on the microstructure and mechanical properties of the NiCrAlCoY2O3 coating layers deposited at atmospheric pressure. The microstructure and mechanical properties of the coating layers are under the influence of the interaction of plasma particles (ions and electrons) with powder particles, providing the transfer of velocity and temperature of the plasma particles onto the powder particles. The effect of the interaction is directly dependent on the time the powder particles were present in the plasma which is defined by distance of the plasma gun from the substrate, depending on the granulation of the powder, the melting point and specific gravity. In order to obtain homogeneous and denser coating layers with high adhesion, in the experiment three distances from the substrate were used: 95 mm, 105 mm and 115 mm. The layers were deposited on thin sheets of AlMg1 aluminum thickness of 0.6 mm. Evaluation of mechanical properties of the layers was carried out by examining microhardness using the HV0.1 method and the bond strength by tensile testing. The morphology of the powder particles was examined on the SEM, while the microstructure of the layers was evaluated under a light microscope in accordance with the Pratt Whitney standard. The results of the experiment showed that the distance from the substrate substantially influenced the structure and mechanical properties of the coating layers. The best deposited layers were examined in the system with the ZrO224%MgO ceramic coating, which have proved to be reliable protectionfrom high temperature and abrasive rocket jet fuel.
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institution Kabale University
issn 0351-9465
2466-2585
language English
publishDate 2021-03-01
publisher Engineering Society for Corrosion, Belgrade
record_format Article
series Zaštita Materijala
spelling doaj-art-9860264267904a54b538ddcb5cd44fc92025-08-20T03:37:23ZengEngineering Society for Corrosion, BelgradeZaštita Materijala0351-94652466-25852021-03-01621344010.5937/zasmat2101034M231Characterization of deposited plasma spray NiCrAlCoY2O3 coating layers on AlMg1 alloy substratesDarko Veljić0Časlav Lačnjevac1Marko Rakin2Darko Bajić3University of Belgrade, Faculty of Technology and Metallurgy, Innovation Center, SerbiaUniversity of Belgrade, Faculty of Agriculture, SerbiaUniversity of Belgrade, Faculty of Technology and Metallurgy, SerbiaUniversity of Montenegro, Faculty of Mechanical Engineering, Podgorica, MontenegroIn this paper, analyzed are the effects of the plasma spray distance on the microstructure and mechanical properties of the NiCrAlCoY2O3 coating layers deposited at atmospheric pressure. The microstructure and mechanical properties of the coating layers are under the influence of the interaction of plasma particles (ions and electrons) with powder particles, providing the transfer of velocity and temperature of the plasma particles onto the powder particles. The effect of the interaction is directly dependent on the time the powder particles were present in the plasma which is defined by distance of the plasma gun from the substrate, depending on the granulation of the powder, the melting point and specific gravity. In order to obtain homogeneous and denser coating layers with high adhesion, in the experiment three distances from the substrate were used: 95 mm, 105 mm and 115 mm. The layers were deposited on thin sheets of AlMg1 aluminum thickness of 0.6 mm. Evaluation of mechanical properties of the layers was carried out by examining microhardness using the HV0.1 method and the bond strength by tensile testing. The morphology of the powder particles was examined on the SEM, while the microstructure of the layers was evaluated under a light microscope in accordance with the Pratt Whitney standard. The results of the experiment showed that the distance from the substrate substantially influenced the structure and mechanical properties of the coating layers. The best deposited layers were examined in the system with the ZrO224%MgO ceramic coating, which have proved to be reliable protectionfrom high temperature and abrasive rocket jet fuel.https://www.zastita-materijala.org/index.php/home/article/view/232atmospheric plasma spray (aps)microstructuremicrohardnessbond strength
spellingShingle Darko Veljić
Časlav Lačnjevac
Marko Rakin
Darko Bajić
Characterization of deposited plasma spray NiCrAlCoY2O3 coating layers on AlMg1 alloy substrates
Zaštita Materijala
atmospheric plasma spray (aps)
microstructure
microhardness
bond strength
title Characterization of deposited plasma spray NiCrAlCoY2O3 coating layers on AlMg1 alloy substrates
title_full Characterization of deposited plasma spray NiCrAlCoY2O3 coating layers on AlMg1 alloy substrates
title_fullStr Characterization of deposited plasma spray NiCrAlCoY2O3 coating layers on AlMg1 alloy substrates
title_full_unstemmed Characterization of deposited plasma spray NiCrAlCoY2O3 coating layers on AlMg1 alloy substrates
title_short Characterization of deposited plasma spray NiCrAlCoY2O3 coating layers on AlMg1 alloy substrates
title_sort characterization of deposited plasma spray nicralcoy2o3 coating layers on almg1 alloy substrates
topic atmospheric plasma spray (aps)
microstructure
microhardness
bond strength
url https://www.zastita-materijala.org/index.php/home/article/view/232
work_keys_str_mv AT darkoveljic characterizationofdepositedplasmaspraynicralcoy2o3coatinglayersonalmg1alloysubstrates
AT caslavlacnjevac characterizationofdepositedplasmaspraynicralcoy2o3coatinglayersonalmg1alloysubstrates
AT markorakin characterizationofdepositedplasmaspraynicralcoy2o3coatinglayersonalmg1alloysubstrates
AT darkobajic characterizationofdepositedplasmaspraynicralcoy2o3coatinglayersonalmg1alloysubstrates