Failure analysis of additively manufactured PLA with different morphological arrangements in erosive flow
This study investigated the impact of water-sand slurry on Polylactic Acid (PLA) in Fused Deposition Modeling (FDM), exploring different morphologies and variables using Taguchi design. Variables included three designs (D1: Flat, D2: Groove, D3: Square groove), slurry concentrations (1%, 3%, 5% by w...
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| Format: | Article |
| Language: | English |
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Elsevier
2024-11-01
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| Series: | Journal of Materials Research and Technology |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785424024736 |
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| author | Bilal Khan Rehan Khan Abdel-Hamid I. Mourad Michał Wieczorowski Asiful H. Seikh Ibrahim A. Alnaser |
| author_facet | Bilal Khan Rehan Khan Abdel-Hamid I. Mourad Michał Wieczorowski Asiful H. Seikh Ibrahim A. Alnaser |
| author_sort | Bilal Khan |
| collection | DOAJ |
| description | This study investigated the impact of water-sand slurry on Polylactic Acid (PLA) in Fused Deposition Modeling (FDM), exploring different morphologies and variables using Taguchi design. Variables included three designs (D1: Flat, D2: Groove, D3: Square groove), slurry concentrations (1%, 3%, 5% by weight), and impact angles (60°, 75°, 90°). Surface damage observed on PLA included cracks, micro-cutting, flakes, and craters due to erosion. The Groove design (D2) showed superior erosion resistance compared to Flat (D1) and square groove (D3). Analysis identified slurry concentration (64.68%) as the primary influencer of erosion, followed by design (23.80%) and impact angle (10.56%). These findings highlight the importance of optimizing FDM parameters to enhance PLA durability against abrasive conditions. |
| format | Article |
| id | doaj-art-980e0e0b5ece4e56ba4dbcaac94d6968 |
| institution | Kabale University |
| issn | 2238-7854 |
| language | English |
| publishDate | 2024-11-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj-art-980e0e0b5ece4e56ba4dbcaac94d69682024-12-26T08:54:58ZengElsevierJournal of Materials Research and Technology2238-78542024-11-013358385849Failure analysis of additively manufactured PLA with different morphological arrangements in erosive flowBilal Khan0Rehan Khan1Abdel-Hamid I. Mourad2Michał Wieczorowski3Asiful H. Seikh4Ibrahim A. Alnaser5Department of Mechanical Engineering, College of Electrical and Mechanical Engineering, National University of Sciences and Technology, Islamabad, 44000, PakistanDepartment of Mechanical Engineering, College of Electrical and Mechanical Engineering, National University of Sciences and Technology, Islamabad, 44000, PakistanMechanical and Aerospace Engineering Department, College of Engineering, United Arab Emirates University, Al-Ain, P.O. Box. 15551, United Arab Emirates; National Water and Energy Center, United Arab Emirates University, Al-Ain, P.O. Box. 15551, United Arab Emirates; Corresponding author. Mechanical and Aerospace Engineering Department, College of Engineering, United Arab Emirates University, Al-Ain, P.O. Box. 15551, United Arab Emirates.Faculty of Mechanical Engineering, Institute of Applied Mechanics, Poznan University of Technology, 3 Piotrowo St., 60-965, Poznan, PolandCenter of Excellence for Research in Engineering Materials (CEREM), Deanship of Scientific Research, King Saud University, Riyadh, 11421, Saudi ArabiaCenter of Excellence for Research in Engineering Materials (CEREM), Deanship of Scientific Research, King Saud University, Riyadh, 11421, Saudi ArabiaThis study investigated the impact of water-sand slurry on Polylactic Acid (PLA) in Fused Deposition Modeling (FDM), exploring different morphologies and variables using Taguchi design. Variables included three designs (D1: Flat, D2: Groove, D3: Square groove), slurry concentrations (1%, 3%, 5% by weight), and impact angles (60°, 75°, 90°). Surface damage observed on PLA included cracks, micro-cutting, flakes, and craters due to erosion. The Groove design (D2) showed superior erosion resistance compared to Flat (D1) and square groove (D3). Analysis identified slurry concentration (64.68%) as the primary influencer of erosion, followed by design (23.80%) and impact angle (10.56%). These findings highlight the importance of optimizing FDM parameters to enhance PLA durability against abrasive conditions.http://www.sciencedirect.com/science/article/pii/S2238785424024736Erosive wear3D printingRegressionPolylactic acid |
| spellingShingle | Bilal Khan Rehan Khan Abdel-Hamid I. Mourad Michał Wieczorowski Asiful H. Seikh Ibrahim A. Alnaser Failure analysis of additively manufactured PLA with different morphological arrangements in erosive flow Journal of Materials Research and Technology Erosive wear 3D printing Regression Polylactic acid |
| title | Failure analysis of additively manufactured PLA with different morphological arrangements in erosive flow |
| title_full | Failure analysis of additively manufactured PLA with different morphological arrangements in erosive flow |
| title_fullStr | Failure analysis of additively manufactured PLA with different morphological arrangements in erosive flow |
| title_full_unstemmed | Failure analysis of additively manufactured PLA with different morphological arrangements in erosive flow |
| title_short | Failure analysis of additively manufactured PLA with different morphological arrangements in erosive flow |
| title_sort | failure analysis of additively manufactured pla with different morphological arrangements in erosive flow |
| topic | Erosive wear 3D printing Regression Polylactic acid |
| url | http://www.sciencedirect.com/science/article/pii/S2238785424024736 |
| work_keys_str_mv | AT bilalkhan failureanalysisofadditivelymanufacturedplawithdifferentmorphologicalarrangementsinerosiveflow AT rehankhan failureanalysisofadditivelymanufacturedplawithdifferentmorphologicalarrangementsinerosiveflow AT abdelhamidimourad failureanalysisofadditivelymanufacturedplawithdifferentmorphologicalarrangementsinerosiveflow AT michałwieczorowski failureanalysisofadditivelymanufacturedplawithdifferentmorphologicalarrangementsinerosiveflow AT asifulhseikh failureanalysisofadditivelymanufacturedplawithdifferentmorphologicalarrangementsinerosiveflow AT ibrahimaalnaser failureanalysisofadditivelymanufacturedplawithdifferentmorphologicalarrangementsinerosiveflow |