Human-machine interaction in mechanical systems through sensor enabled wearable augmented reality interfaces

The research improves mechanical systems by using wearable sensor-based Augmented Reality (AR) interfaces for better Human-Machine Interaction (HCI). Industrial AR systems currently face problems created by their static programming methods along with delayed responsiveness and restricted sensor coll...

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Main Authors: K. Balamurugan, G. Sudhakar, Kavin Francis Xavier, N. Bharathiraja, Gaganpreet Kaur
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Measurement: Sensors
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2665917425000741
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author K. Balamurugan
G. Sudhakar
Kavin Francis Xavier
N. Bharathiraja
Gaganpreet Kaur
author_facet K. Balamurugan
G. Sudhakar
Kavin Francis Xavier
N. Bharathiraja
Gaganpreet Kaur
author_sort K. Balamurugan
collection DOAJ
description The research improves mechanical systems by using wearable sensor-based Augmented Reality (AR) interfaces for better Human-Machine Interaction (HCI). Industrial AR systems currently face problems created by their static programming methods along with delayed responsiveness and restricted sensor collectability and insufficient wireless throughput that results in system inefficiency and elevated stress on users. A new wearable AR system using gloves with haptic feedback and flex sensors with Inertial Measurement Units provides precise gesture-control while displaying real-time contextual information. The dynamic gesture recognition system uses Random Forest as its lightweight machine learning model to achieve 93.4 % accuracy in mapping gestures to command sequences which represents a 14.6 % enhancement above conventional static models. The system leverages Edge Computing for low-latency processing (average latency <47 ms) and cloud-based analytics for predictive maintenance insights. The proposed setup demonstrated an enhanced industrial performance in a simulated environment through error reduction by 22.3 % along with a 31.1 % increase in task speed and a 27.8 % improvement in situational awareness recorded through NASA-TLX cognitive load evaluations. Findings prove that the system fills fundamental weaknesses with current AR-assisted industrial HCI systems by providing automatic adaptation features along with improved safety measures and precise operational capability.
format Article
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institution OA Journals
issn 2665-9174
language English
publishDate 2025-06-01
publisher Elsevier
record_format Article
series Measurement: Sensors
spelling doaj-art-97f5657ec6f94824a22cf7ab52aec77a2025-08-20T02:26:09ZengElsevierMeasurement: Sensors2665-91742025-06-013910188010.1016/j.measen.2025.101880Human-machine interaction in mechanical systems through sensor enabled wearable augmented reality interfacesK. Balamurugan0G. Sudhakar1Kavin Francis Xavier2N. Bharathiraja3Gaganpreet Kaur4Faculty of Mechanical Engineering, SRM Madurai College for Engineering and Technology, Pottapalayam, 630612, TN, IndiaDepartment of CSE, Sri Sai Ranganathan Engineering College, Coimbatore, Tamil Nadu, IndiaInstrumentation Engineer, M/S Muscat Engineering Consultancy Pvt. Ltd, Trichy, 620001, Tamil Nadu, IndiaChitkara University Institute of Engineering and Technology, Chitkara University, Punjab, IndiaChitkara University Institute of Engineering and Technology, Chitkara University, Punjab, India; Corresponding author.The research improves mechanical systems by using wearable sensor-based Augmented Reality (AR) interfaces for better Human-Machine Interaction (HCI). Industrial AR systems currently face problems created by their static programming methods along with delayed responsiveness and restricted sensor collectability and insufficient wireless throughput that results in system inefficiency and elevated stress on users. A new wearable AR system using gloves with haptic feedback and flex sensors with Inertial Measurement Units provides precise gesture-control while displaying real-time contextual information. The dynamic gesture recognition system uses Random Forest as its lightweight machine learning model to achieve 93.4 % accuracy in mapping gestures to command sequences which represents a 14.6 % enhancement above conventional static models. The system leverages Edge Computing for low-latency processing (average latency <47 ms) and cloud-based analytics for predictive maintenance insights. The proposed setup demonstrated an enhanced industrial performance in a simulated environment through error reduction by 22.3 % along with a 31.1 % increase in task speed and a 27.8 % improvement in situational awareness recorded through NASA-TLX cognitive load evaluations. Findings prove that the system fills fundamental weaknesses with current AR-assisted industrial HCI systems by providing automatic adaptation features along with improved safety measures and precise operational capability.http://www.sciencedirect.com/science/article/pii/S2665917425000741Ergonomic wearablesMechanical systemsAugmented realityOptimizeHuman-machine interactionInternet of things
spellingShingle K. Balamurugan
G. Sudhakar
Kavin Francis Xavier
N. Bharathiraja
Gaganpreet Kaur
Human-machine interaction in mechanical systems through sensor enabled wearable augmented reality interfaces
Measurement: Sensors
Ergonomic wearables
Mechanical systems
Augmented reality
Optimize
Human-machine interaction
Internet of things
title Human-machine interaction in mechanical systems through sensor enabled wearable augmented reality interfaces
title_full Human-machine interaction in mechanical systems through sensor enabled wearable augmented reality interfaces
title_fullStr Human-machine interaction in mechanical systems through sensor enabled wearable augmented reality interfaces
title_full_unstemmed Human-machine interaction in mechanical systems through sensor enabled wearable augmented reality interfaces
title_short Human-machine interaction in mechanical systems through sensor enabled wearable augmented reality interfaces
title_sort human machine interaction in mechanical systems through sensor enabled wearable augmented reality interfaces
topic Ergonomic wearables
Mechanical systems
Augmented reality
Optimize
Human-machine interaction
Internet of things
url http://www.sciencedirect.com/science/article/pii/S2665917425000741
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AT kavinfrancisxavier humanmachineinteractioninmechanicalsystemsthroughsensorenabledwearableaugmentedrealityinterfaces
AT nbharathiraja humanmachineinteractioninmechanicalsystemsthroughsensorenabledwearableaugmentedrealityinterfaces
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