Analysis of Cooling a Printed 3D Mold Using a Casting and Solidification Simulation of a CuSn20 Bronze Bell Casting

The work done in this study is a preliminary investigation into the possibility of modelling the filling and solidification process of castings in molds made with the additive method. The work originated from an experiment to produce a bronze casting with a high tin content in an additive mold. The...

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Main Authors: M. Nadolski, Ł. Bernat, D. Cekus, P. Kwiatoń, A. Pietrzak
Format: Article
Language:English
Published: Polish Academy of Sciences 2024-04-01
Series:Archives of Metallurgy and Materials
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Online Access:https://journals.pan.pl/Content/130952/PDF/AMM-2024-1-49-Nadolski.pdf
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author M. Nadolski
Ł. Bernat
D. Cekus
P. Kwiatoń
A. Pietrzak
author_facet M. Nadolski
Ł. Bernat
D. Cekus
P. Kwiatoń
A. Pietrzak
author_sort M. Nadolski
collection DOAJ
description The work done in this study is a preliminary investigation into the possibility of modelling the filling and solidification process of castings in molds made with the additive method. The work originated from an experiment to produce a bronze casting with a high tin content in an additive mold. The mold filling and solidification simulation was carried out in the MAGMASO FT program, and the lambda thermal conductivity coefficient used in the program’s material database was corrected based on the actual temperature values of the printed form. The results were compared with the modeling results for the physical properties of furan molds based on the program database. The microstructure of the castings obtained in the compared forms was assessed.
format Article
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issn 2300-1909
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series Archives of Metallurgy and Materials
spelling doaj-art-97e3e55c29b5465faee5dbc109d08f942025-08-20T02:55:39ZengPolish Academy of SciencesArchives of Metallurgy and Materials2300-19092024-04-01vol. 69No 1303308https://doi.org/10.24425/amm.2024.147823Analysis of Cooling a Printed 3D Mold Using a Casting and Solidification Simulation of a CuSn20 Bronze Bell CastingM. Nadolski0https://orcid.org/0000-0001-6099-1369Ł. Bernat1D. Cekus2https://orcid.org/0000-0002-5551-1153P. Kwiatońhttps://orcid.org/0000-0002-0067-0384A. Pietrzak3Czestochowa University of Technology, Faculty of Production Engineering and Materials, Department of Metallurgy and Metal Technology, 42-200 Czestochowa, PolandPoznan University of Technology, Faculty of Mechanical Engineering, Institute of Materials Technology, Division of Foundry and Plastic Working,60-965 Poznan, PolandCzestochowa University of Technology, Faculty of Mechanical Engineering and Computer Science, Department of Mechanics and Machine Design Fundamentals, 42-200 Czestoch owa, PolandAGH University of Kraków, Faculty of Foundry Engineering, Department of Foundry, Al . Mickiewicza 30, 30-059 Krakow, PolandThe work done in this study is a preliminary investigation into the possibility of modelling the filling and solidification process of castings in molds made with the additive method. The work originated from an experiment to produce a bronze casting with a high tin content in an additive mold. The mold filling and solidification simulation was carried out in the MAGMASO FT program, and the lambda thermal conductivity coefficient used in the program’s material database was corrected based on the actual temperature values of the printed form. The results were compared with the modeling results for the physical properties of furan molds based on the program database. The microstructure of the castings obtained in the compared forms was assessed.https://journals.pan.pl/Content/130952/PDF/AMM-2024-1-49-Nadolski.pdffran moldsand-base 3d printingbell bronze3d printingcastingsolidification
spellingShingle M. Nadolski
Ł. Bernat
D. Cekus
P. Kwiatoń
A. Pietrzak
Analysis of Cooling a Printed 3D Mold Using a Casting and Solidification Simulation of a CuSn20 Bronze Bell Casting
Archives of Metallurgy and Materials
fran mold
sand-base 3d printing
bell bronze
3d printing
casting
solidification
title Analysis of Cooling a Printed 3D Mold Using a Casting and Solidification Simulation of a CuSn20 Bronze Bell Casting
title_full Analysis of Cooling a Printed 3D Mold Using a Casting and Solidification Simulation of a CuSn20 Bronze Bell Casting
title_fullStr Analysis of Cooling a Printed 3D Mold Using a Casting and Solidification Simulation of a CuSn20 Bronze Bell Casting
title_full_unstemmed Analysis of Cooling a Printed 3D Mold Using a Casting and Solidification Simulation of a CuSn20 Bronze Bell Casting
title_short Analysis of Cooling a Printed 3D Mold Using a Casting and Solidification Simulation of a CuSn20 Bronze Bell Casting
title_sort analysis of cooling a printed 3d mold using a casting and solidification simulation of a cusn20 bronze bell casting
topic fran mold
sand-base 3d printing
bell bronze
3d printing
casting
solidification
url https://journals.pan.pl/Content/130952/PDF/AMM-2024-1-49-Nadolski.pdf
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AT dcekus analysisofcoolingaprinted3dmoldusingacastingandsolidificationsimulationofacusn20bronzebellcasting
AT pkwiaton analysisofcoolingaprinted3dmoldusingacastingandsolidificationsimulationofacusn20bronzebellcasting
AT apietrzak analysisofcoolingaprinted3dmoldusingacastingandsolidificationsimulationofacusn20bronzebellcasting