Ambient-Dried Silica Xerogels with Enhanced Strength and Thermal Insulation via Calcium Ion-Glycerol Synergistic Crosslinking

Despite their high porosity and wide applicability, silica xerogels face mechanical strength limitations for high-performance applications. This study presents an ambient-pressure sol-gel strategy utilizing calcium-glycerol synergy to produce robust xerogels with enhanced properties. Physicochemical...

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Main Authors: Xiaoyu Xie, Zilin Zhu, Yu Meng, Lijia Wang, Fuquan Zhao, Lingqing Chen, Lijie Jiang, Ming Yan, Xiaofan Zhou
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Gels
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Online Access:https://www.mdpi.com/2310-2861/11/6/462
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author Xiaoyu Xie
Zilin Zhu
Yu Meng
Lijia Wang
Fuquan Zhao
Lingqing Chen
Lijie Jiang
Ming Yan
Xiaofan Zhou
author_facet Xiaoyu Xie
Zilin Zhu
Yu Meng
Lijia Wang
Fuquan Zhao
Lingqing Chen
Lijie Jiang
Ming Yan
Xiaofan Zhou
author_sort Xiaoyu Xie
collection DOAJ
description Despite their high porosity and wide applicability, silica xerogels face mechanical strength limitations for high-performance applications. This study presents an ambient-pressure sol-gel strategy utilizing calcium-glycerol synergy to produce robust xerogels with enhanced properties. Physicochemical analyses reveal that controlled Ca<sup>2+</sup> incorporation (optimal at 6 wt.%) accelerates gelation kinetics while establishing a hybrid network through ionic complexation and hydrogen bonding. The resulting xerogels achieve exceptional compressive strength (30.8 MPa) while maintaining uniform mesoporosity (50–90 nm pore size). Remarkably, the as-prepared silica xerogels demonstrate outstanding thermal insulation, maintaining a 220 °C temperature differential in 300 °C environments. These results prove that the ambient-pressure sol-gel strategy utilizing calcium-glycerol synergy can enhance the mechanical performance and thermal insulation performance of silica xerogels with the dual actions of Ca<sup>2+</sup>-induced network reinforcement via silanol coordination and glycerol-mediated stress relief during ambient drying. Overall, this work can offer a scalable, energy-efficient approach to produce high-performance silica xerogels with huge potential in building envelopes and aerospace systems.
format Article
id doaj-art-972103bc1cee4989bd3e10b81eb5b9eb
institution Kabale University
issn 2310-2861
language English
publishDate 2025-06-01
publisher MDPI AG
record_format Article
series Gels
spelling doaj-art-972103bc1cee4989bd3e10b81eb5b9eb2025-08-20T03:27:02ZengMDPI AGGels2310-28612025-06-0111646210.3390/gels11060462Ambient-Dried Silica Xerogels with Enhanced Strength and Thermal Insulation via Calcium Ion-Glycerol Synergistic CrosslinkingXiaoyu Xie0Zilin Zhu1Yu Meng2Lijia Wang3Fuquan Zhao4Lingqing Chen5Lijie Jiang6Ming Yan7Xiaofan Zhou8Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, National Engineering Research Center of Biomaterials, Nanjing Forestry University, Nanjing 210037, ChinaJiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, National Engineering Research Center of Biomaterials, Nanjing Forestry University, Nanjing 210037, ChinaZhejiang Jinchang Special Paper Co., Ltd., Quzhou 324000, ChinaZhejiang Jinchang Special Paper Co., Ltd., Quzhou 324000, ChinaJiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, National Engineering Research Center of Biomaterials, Nanjing Forestry University, Nanjing 210037, ChinaSherwin-Williams South China Technology Center Co., Ltd., Foshan 528306, ChinaGuangdong Paper Industry Research Institute Co., Ltd., Guangzhou 510300, ChinaJiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, National Engineering Research Center of Biomaterials, Nanjing Forestry University, Nanjing 210037, ChinaJiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, National Engineering Research Center of Biomaterials, Nanjing Forestry University, Nanjing 210037, ChinaDespite their high porosity and wide applicability, silica xerogels face mechanical strength limitations for high-performance applications. This study presents an ambient-pressure sol-gel strategy utilizing calcium-glycerol synergy to produce robust xerogels with enhanced properties. Physicochemical analyses reveal that controlled Ca<sup>2+</sup> incorporation (optimal at 6 wt.%) accelerates gelation kinetics while establishing a hybrid network through ionic complexation and hydrogen bonding. The resulting xerogels achieve exceptional compressive strength (30.8 MPa) while maintaining uniform mesoporosity (50–90 nm pore size). Remarkably, the as-prepared silica xerogels demonstrate outstanding thermal insulation, maintaining a 220 °C temperature differential in 300 °C environments. These results prove that the ambient-pressure sol-gel strategy utilizing calcium-glycerol synergy can enhance the mechanical performance and thermal insulation performance of silica xerogels with the dual actions of Ca<sup>2+</sup>-induced network reinforcement via silanol coordination and glycerol-mediated stress relief during ambient drying. Overall, this work can offer a scalable, energy-efficient approach to produce high-performance silica xerogels with huge potential in building envelopes and aerospace systems.https://www.mdpi.com/2310-2861/11/6/462silicon-calcium xerogelsol-gel processeshigh strengthatmospheric drying
spellingShingle Xiaoyu Xie
Zilin Zhu
Yu Meng
Lijia Wang
Fuquan Zhao
Lingqing Chen
Lijie Jiang
Ming Yan
Xiaofan Zhou
Ambient-Dried Silica Xerogels with Enhanced Strength and Thermal Insulation via Calcium Ion-Glycerol Synergistic Crosslinking
Gels
silicon-calcium xerogel
sol-gel processes
high strength
atmospheric drying
title Ambient-Dried Silica Xerogels with Enhanced Strength and Thermal Insulation via Calcium Ion-Glycerol Synergistic Crosslinking
title_full Ambient-Dried Silica Xerogels with Enhanced Strength and Thermal Insulation via Calcium Ion-Glycerol Synergistic Crosslinking
title_fullStr Ambient-Dried Silica Xerogels with Enhanced Strength and Thermal Insulation via Calcium Ion-Glycerol Synergistic Crosslinking
title_full_unstemmed Ambient-Dried Silica Xerogels with Enhanced Strength and Thermal Insulation via Calcium Ion-Glycerol Synergistic Crosslinking
title_short Ambient-Dried Silica Xerogels with Enhanced Strength and Thermal Insulation via Calcium Ion-Glycerol Synergistic Crosslinking
title_sort ambient dried silica xerogels with enhanced strength and thermal insulation via calcium ion glycerol synergistic crosslinking
topic silicon-calcium xerogel
sol-gel processes
high strength
atmospheric drying
url https://www.mdpi.com/2310-2861/11/6/462
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AT mingyan ambientdriedsilicaxerogelswithenhancedstrengthandthermalinsulationviacalciumionglycerolsynergisticcrosslinking
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