Electrosynthesis of NH3 from NO with ampere-level current density in a pressurized electrolyzer

Abstract Electrocatalytic NO reduction reaction (NORR) offers a promising route for sustainable NH3 synthesis along with removal of NO pollutant. However, it remains a great challenge to accomplish both high NH3 production rate and long duration to satisfy industrial application demands. Here, we re...

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Main Authors: Wenqiang Yang, Huan Liu, Xiaoxia Chang, Yunlong Zhang, Yafeng Cai, Yifan Li, Yi Cui, Bingjun Xu, Liang Yu, Xiaoju Cui, Dehui Deng
Format: Article
Language:English
Published: Nature Portfolio 2025-02-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-56548-9
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author Wenqiang Yang
Huan Liu
Xiaoxia Chang
Yunlong Zhang
Yafeng Cai
Yifan Li
Yi Cui
Bingjun Xu
Liang Yu
Xiaoju Cui
Dehui Deng
author_facet Wenqiang Yang
Huan Liu
Xiaoxia Chang
Yunlong Zhang
Yafeng Cai
Yifan Li
Yi Cui
Bingjun Xu
Liang Yu
Xiaoju Cui
Dehui Deng
author_sort Wenqiang Yang
collection DOAJ
description Abstract Electrocatalytic NO reduction reaction (NORR) offers a promising route for sustainable NH3 synthesis along with removal of NO pollutant. However, it remains a great challenge to accomplish both high NH3 production rate and long duration to satisfy industrial application demands. Here, we report an in situ-formed hierarchical porous Cu nanowire array monolithic electrode ensembled in a pressurized electrolyzer to regulate NORR reaction kinetics and thermodynamics, which delivers an industrial-level NH3 partial current density of 1007 mA cm–2 with Faradaic efficiency of 96.1% and remains stable at 1000 mA cm–2 for 100 hours. Integrating the Cu nanowire array monolithic electrode with pressurized electrolyzer boosts the NH3 production rate to 10.5 mmol h–1 cm–2, which is over tenfold that using commercial Cu foam at 1 atm. The NORR performance can be attributed to the promoted NO mass transfer to the enriched Cu surface, which could increase the NO coverage on Cu and then destabilize adsorbed NO and weaken hydrogen adsorption, thereby facilitating NO hydrogenation to NH3 while suppressing the competing hydrogen evolution.
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institution Kabale University
issn 2041-1723
language English
publishDate 2025-02-01
publisher Nature Portfolio
record_format Article
series Nature Communications
spelling doaj-art-96891acdc1b74f75b0f82f2b33549cf72025-02-02T12:31:49ZengNature PortfolioNature Communications2041-17232025-02-0116111010.1038/s41467-025-56548-9Electrosynthesis of NH3 from NO with ampere-level current density in a pressurized electrolyzerWenqiang Yang0Huan Liu1Xiaoxia Chang2Yunlong Zhang3Yafeng Cai4Yifan Li5Yi Cui6Bingjun Xu7Liang Yu8Xiaoju Cui9Dehui Deng10State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of SciencesCollege of Chemistry and Molecular Engineering, Peking UniversityState Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of SciencesVacuum Interconnected Nanotech Workstation, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of SciencesVacuum Interconnected Nanotech Workstation, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of SciencesCollege of Chemistry and Molecular Engineering, Peking UniversityState Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of SciencesAbstract Electrocatalytic NO reduction reaction (NORR) offers a promising route for sustainable NH3 synthesis along with removal of NO pollutant. However, it remains a great challenge to accomplish both high NH3 production rate and long duration to satisfy industrial application demands. Here, we report an in situ-formed hierarchical porous Cu nanowire array monolithic electrode ensembled in a pressurized electrolyzer to regulate NORR reaction kinetics and thermodynamics, which delivers an industrial-level NH3 partial current density of 1007 mA cm–2 with Faradaic efficiency of 96.1% and remains stable at 1000 mA cm–2 for 100 hours. Integrating the Cu nanowire array monolithic electrode with pressurized electrolyzer boosts the NH3 production rate to 10.5 mmol h–1 cm–2, which is over tenfold that using commercial Cu foam at 1 atm. The NORR performance can be attributed to the promoted NO mass transfer to the enriched Cu surface, which could increase the NO coverage on Cu and then destabilize adsorbed NO and weaken hydrogen adsorption, thereby facilitating NO hydrogenation to NH3 while suppressing the competing hydrogen evolution.https://doi.org/10.1038/s41467-025-56548-9
spellingShingle Wenqiang Yang
Huan Liu
Xiaoxia Chang
Yunlong Zhang
Yafeng Cai
Yifan Li
Yi Cui
Bingjun Xu
Liang Yu
Xiaoju Cui
Dehui Deng
Electrosynthesis of NH3 from NO with ampere-level current density in a pressurized electrolyzer
Nature Communications
title Electrosynthesis of NH3 from NO with ampere-level current density in a pressurized electrolyzer
title_full Electrosynthesis of NH3 from NO with ampere-level current density in a pressurized electrolyzer
title_fullStr Electrosynthesis of NH3 from NO with ampere-level current density in a pressurized electrolyzer
title_full_unstemmed Electrosynthesis of NH3 from NO with ampere-level current density in a pressurized electrolyzer
title_short Electrosynthesis of NH3 from NO with ampere-level current density in a pressurized electrolyzer
title_sort electrosynthesis of nh3 from no with ampere level current density in a pressurized electrolyzer
url https://doi.org/10.1038/s41467-025-56548-9
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