Flexural Behavior of Pre-Tensioned Precast High-Performance Steel-Fiber-Reinforced Concrete Girder Without Conventional Reinforcement: Full-Scale Test and FE Modeling

In contrast to brittle normal-strength concrete (NSC), high-performance steel-fiber-reinforced concrete (HPSFRC) provides better tensile and shear resistance, enabling enhanced bridge girder design. To achieve a balance between cost efficiency and quality, reducing conventional reinforcement is a vi...

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Main Authors: Ling Kang, Haiyun Zou, Tingmin Mu, Feifei Pei, Haoyuan Bai
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Buildings
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Online Access:https://www.mdpi.com/2075-5309/15/13/2308
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author Ling Kang
Haiyun Zou
Tingmin Mu
Feifei Pei
Haoyuan Bai
author_facet Ling Kang
Haiyun Zou
Tingmin Mu
Feifei Pei
Haoyuan Bai
author_sort Ling Kang
collection DOAJ
description In contrast to brittle normal-strength concrete (NSC), high-performance steel-fiber-reinforced concrete (HPSFRC) provides better tensile and shear resistance, enabling enhanced bridge girder design. To achieve a balance between cost efficiency and quality, reducing conventional reinforcement is a viable cost-saving strategy. This study focused on the flexural behavior of a type of pre-tensioned precast HPSFRC girder without longitudinal and shear reinforcement. This type of girder consists of HPSFRC and prestressed steel strands, balancing structural performance, fabrication convenience, and cost-effectiveness. A 30.0 m full-scale girder was randomly selected from the prefabrication factory and tested through a four-point bending test. The failure mode, load–deflection relationship, and strain distribution were investigated. The experimental results demonstrated that the girder exhibited ductile deflection-hardening behavior (47% progressive increase in load after the first crack), extensive cracking patterns, and large total deflection (1/86 of effective span length), meeting both the serviceability and ultimate limit state design requirements. To complement the experimental results, a nonlinear finite element model (FEM) was developed and validated against the test data. The flexural capacity predicted by the FEM had a marginal 0.8% difference from the test result, and the predicted load–deflection curve, crack distribution, and load–strain curve were in adequate agreement with the test outcomes, demonstrating reliability of the FEM in predicting the flexural behavior of the girder. Based on the FEM, parametric analysis was conducted to investigate the effects of key parameters, namely concrete tensile strength, concrete compressive strength, and prestress level, on the flexural responses of the girder. Eventually, design recommendations and future studies were suggested.
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spelling doaj-art-945ea4bd09a44d3e82edcea2ec64125e2025-08-20T03:50:21ZengMDPI AGBuildings2075-53092025-07-011513230810.3390/buildings15132308Flexural Behavior of Pre-Tensioned Precast High-Performance Steel-Fiber-Reinforced Concrete Girder Without Conventional Reinforcement: Full-Scale Test and FE ModelingLing Kang0Haiyun Zou1Tingmin Mu2Feifei Pei3Haoyuan Bai4Sichuan Highway Planning, Survey, Design and Research Institute Ltd., Chengdu 610041, ChinaSichuan Chengmiancangba Expressway Construction & Development Group Co., Ltd., Chengdu 618206, ChinaSichuan Highway Planning, Survey, Design and Research Institute Ltd., Chengdu 610041, ChinaSichuan Chengmiancangba Expressway Construction & Development Group Co., Ltd., Chengdu 618206, ChinaSichuan Highway Planning, Survey, Design and Research Institute Ltd., Chengdu 610041, ChinaIn contrast to brittle normal-strength concrete (NSC), high-performance steel-fiber-reinforced concrete (HPSFRC) provides better tensile and shear resistance, enabling enhanced bridge girder design. To achieve a balance between cost efficiency and quality, reducing conventional reinforcement is a viable cost-saving strategy. This study focused on the flexural behavior of a type of pre-tensioned precast HPSFRC girder without longitudinal and shear reinforcement. This type of girder consists of HPSFRC and prestressed steel strands, balancing structural performance, fabrication convenience, and cost-effectiveness. A 30.0 m full-scale girder was randomly selected from the prefabrication factory and tested through a four-point bending test. The failure mode, load–deflection relationship, and strain distribution were investigated. The experimental results demonstrated that the girder exhibited ductile deflection-hardening behavior (47% progressive increase in load after the first crack), extensive cracking patterns, and large total deflection (1/86 of effective span length), meeting both the serviceability and ultimate limit state design requirements. To complement the experimental results, a nonlinear finite element model (FEM) was developed and validated against the test data. The flexural capacity predicted by the FEM had a marginal 0.8% difference from the test result, and the predicted load–deflection curve, crack distribution, and load–strain curve were in adequate agreement with the test outcomes, demonstrating reliability of the FEM in predicting the flexural behavior of the girder. Based on the FEM, parametric analysis was conducted to investigate the effects of key parameters, namely concrete tensile strength, concrete compressive strength, and prestress level, on the flexural responses of the girder. Eventually, design recommendations and future studies were suggested.https://www.mdpi.com/2075-5309/15/13/2308high-performance steel-fiber-reinforced concrete (HPSFRC)pre-tensioned precast girder without conventional reinforcementfull-scale bending testfinite element analysis
spellingShingle Ling Kang
Haiyun Zou
Tingmin Mu
Feifei Pei
Haoyuan Bai
Flexural Behavior of Pre-Tensioned Precast High-Performance Steel-Fiber-Reinforced Concrete Girder Without Conventional Reinforcement: Full-Scale Test and FE Modeling
Buildings
high-performance steel-fiber-reinforced concrete (HPSFRC)
pre-tensioned precast girder without conventional reinforcement
full-scale bending test
finite element analysis
title Flexural Behavior of Pre-Tensioned Precast High-Performance Steel-Fiber-Reinforced Concrete Girder Without Conventional Reinforcement: Full-Scale Test and FE Modeling
title_full Flexural Behavior of Pre-Tensioned Precast High-Performance Steel-Fiber-Reinforced Concrete Girder Without Conventional Reinforcement: Full-Scale Test and FE Modeling
title_fullStr Flexural Behavior of Pre-Tensioned Precast High-Performance Steel-Fiber-Reinforced Concrete Girder Without Conventional Reinforcement: Full-Scale Test and FE Modeling
title_full_unstemmed Flexural Behavior of Pre-Tensioned Precast High-Performance Steel-Fiber-Reinforced Concrete Girder Without Conventional Reinforcement: Full-Scale Test and FE Modeling
title_short Flexural Behavior of Pre-Tensioned Precast High-Performance Steel-Fiber-Reinforced Concrete Girder Without Conventional Reinforcement: Full-Scale Test and FE Modeling
title_sort flexural behavior of pre tensioned precast high performance steel fiber reinforced concrete girder without conventional reinforcement full scale test and fe modeling
topic high-performance steel-fiber-reinforced concrete (HPSFRC)
pre-tensioned precast girder without conventional reinforcement
full-scale bending test
finite element analysis
url https://www.mdpi.com/2075-5309/15/13/2308
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