Durable Low‐Interfacial Toughness PDMS/SiO2 Coatings with Superior Anti‐Icing and Large‐Scale Deicing Performance in the Natural Field

Abstract Ice accretion on wind turbine blades severely impacts the power generation efficiency, equipment lifespan, and safe operation of wind farms. Low‐interfacial toughness materials have demonstrated potential for large‐scale deicing under controlled laboratory conditions. However, their anti‐ic...

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Main Authors: Tao Zhu, Yuan Yuan, Xingde Wei, Xujiang Hua, Xu Dai, Huiying Xiang, Linbo Song, Ruijin Liao
Format: Article
Language:English
Published: Wiley-VCH 2025-08-01
Series:Advanced Materials Interfaces
Subjects:
Online Access:https://doi.org/10.1002/admi.202500206
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author Tao Zhu
Yuan Yuan
Xingde Wei
Xujiang Hua
Xu Dai
Huiying Xiang
Linbo Song
Ruijin Liao
author_facet Tao Zhu
Yuan Yuan
Xingde Wei
Xujiang Hua
Xu Dai
Huiying Xiang
Linbo Song
Ruijin Liao
author_sort Tao Zhu
collection DOAJ
description Abstract Ice accretion on wind turbine blades severely impacts the power generation efficiency, equipment lifespan, and safe operation of wind farms. Low‐interfacial toughness materials have demonstrated potential for large‐scale deicing under controlled laboratory conditions. However, their anti‐icing and deicing performance in complex and harsh natural fields is rarely studied. Herein, low‐interfacial toughness PDMS/SiO2 coatings are prepared on aluminum plates. Field tests for anti‐icing, icephobic, and large‐scale deicing are conducted in the high‐altitude regions of Southwest China. Fortunately, the PDMS/SiO2 coating exhibits exceptional anti‐icing and icephobic properties. The coating effectively delays the freezing of water droplets and natural ice accretion, significantly reducing icing weight and ice adhesion strength. During natural ice‐covering processes, the ultra‐low ice adhesion of the PDMS/SiO2 coating aids in efficient ice shedding through wind and gravity and ensures rapid melting post‐icing. Additionally, the PDMS/SiO2 coating excels in large‐scale deicing performance. The constant deicing force, governed by low interfacial toughness, provides robust assurance for efficient large‐scale deicing of ice layers of varying sizes under gravity. Moreover, the coating demonstrates stable durability, retaining excellent deicing capabilities during icing/deicing cycles, UV radiation, and high‐temperature aging tests. This study lays an experimental foundation for the further research and application of low‐interfacial toughness materials.
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series Advanced Materials Interfaces
spelling doaj-art-9407ad87425d4d15b7bfac1c55dfaa8e2025-08-25T08:06:18ZengWiley-VCHAdvanced Materials Interfaces2196-73502025-08-011216n/an/a10.1002/admi.202500206Durable Low‐Interfacial Toughness PDMS/SiO2 Coatings with Superior Anti‐Icing and Large‐Scale Deicing Performance in the Natural FieldTao Zhu0Yuan Yuan1Xingde Wei2Xujiang Hua3Xu Dai4Huiying Xiang5Linbo Song6Ruijin Liao7College of Materials Science and Engineering Chongqing University Chongqing 400044 ChinaCollege of Materials Science and Engineering Chongqing University Chongqing 400044 ChinaCollege of Materials Science and Engineering Chongqing University Chongqing 400044 ChinaCollege of Materials Science and Engineering Chongqing University Chongqing 400044 ChinaState Key Laboratory of Power Transmission Equipment & System Security and New Technology Chongqing University Chongqing 400044 ChinaCollege of Materials Science and Engineering Chongqing University Chongqing 400044 ChinaCollege of Materials Science and Engineering Chongqing University Chongqing 400044 ChinaState Key Laboratory of Power Transmission Equipment & System Security and New Technology Chongqing University Chongqing 400044 ChinaAbstract Ice accretion on wind turbine blades severely impacts the power generation efficiency, equipment lifespan, and safe operation of wind farms. Low‐interfacial toughness materials have demonstrated potential for large‐scale deicing under controlled laboratory conditions. However, their anti‐icing and deicing performance in complex and harsh natural fields is rarely studied. Herein, low‐interfacial toughness PDMS/SiO2 coatings are prepared on aluminum plates. Field tests for anti‐icing, icephobic, and large‐scale deicing are conducted in the high‐altitude regions of Southwest China. Fortunately, the PDMS/SiO2 coating exhibits exceptional anti‐icing and icephobic properties. The coating effectively delays the freezing of water droplets and natural ice accretion, significantly reducing icing weight and ice adhesion strength. During natural ice‐covering processes, the ultra‐low ice adhesion of the PDMS/SiO2 coating aids in efficient ice shedding through wind and gravity and ensures rapid melting post‐icing. Additionally, the PDMS/SiO2 coating excels in large‐scale deicing performance. The constant deicing force, governed by low interfacial toughness, provides robust assurance for efficient large‐scale deicing of ice layers of varying sizes under gravity. Moreover, the coating demonstrates stable durability, retaining excellent deicing capabilities during icing/deicing cycles, UV radiation, and high‐temperature aging tests. This study lays an experimental foundation for the further research and application of low‐interfacial toughness materials.https://doi.org/10.1002/admi.202500206anti‐icingicephobicitylarge‐scale deicinglow‐interfacial toughnessPDMS/SiO2 coating
spellingShingle Tao Zhu
Yuan Yuan
Xingde Wei
Xujiang Hua
Xu Dai
Huiying Xiang
Linbo Song
Ruijin Liao
Durable Low‐Interfacial Toughness PDMS/SiO2 Coatings with Superior Anti‐Icing and Large‐Scale Deicing Performance in the Natural Field
Advanced Materials Interfaces
anti‐icing
icephobicity
large‐scale deicing
low‐interfacial toughness
PDMS/SiO2 coating
title Durable Low‐Interfacial Toughness PDMS/SiO2 Coatings with Superior Anti‐Icing and Large‐Scale Deicing Performance in the Natural Field
title_full Durable Low‐Interfacial Toughness PDMS/SiO2 Coatings with Superior Anti‐Icing and Large‐Scale Deicing Performance in the Natural Field
title_fullStr Durable Low‐Interfacial Toughness PDMS/SiO2 Coatings with Superior Anti‐Icing and Large‐Scale Deicing Performance in the Natural Field
title_full_unstemmed Durable Low‐Interfacial Toughness PDMS/SiO2 Coatings with Superior Anti‐Icing and Large‐Scale Deicing Performance in the Natural Field
title_short Durable Low‐Interfacial Toughness PDMS/SiO2 Coatings with Superior Anti‐Icing and Large‐Scale Deicing Performance in the Natural Field
title_sort durable low interfacial toughness pdms sio2 coatings with superior anti icing and large scale deicing performance in the natural field
topic anti‐icing
icephobicity
large‐scale deicing
low‐interfacial toughness
PDMS/SiO2 coating
url https://doi.org/10.1002/admi.202500206
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