An Integrated Metaheuristic Routing Method for Multiple-Block Warehouses with Ultranarrow Aisles and Access Restriction

A problem-specific routing algorithm integrating ant colony optimization (ACO) and integer-coded genetic algorithm (GA) is developed to address the newly observed limitations imposed by ultranarrow aisles and access restriction, which exist in the largest e-commerce enterprise with self-run logistic...

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Main Authors: Fangyu Chen, Gangyan Xu, Yongchang Wei
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:Complexity
Online Access:http://dx.doi.org/10.1155/2019/1280285
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author Fangyu Chen
Gangyan Xu
Yongchang Wei
author_facet Fangyu Chen
Gangyan Xu
Yongchang Wei
author_sort Fangyu Chen
collection DOAJ
description A problem-specific routing algorithm integrating ant colony optimization (ACO) and integer-coded genetic algorithm (GA) is developed to address the newly observed limitations imposed by ultranarrow aisles and access restriction, which exist in the largest e-commerce enterprise with self-run logistics in China. Those limitations prohibit pickers from walking through the whole aisle, and the access restriction even allows them to access the pick aisles only from specific entrances. The ant colony optimization is mainly responsible for generating the initial chromosomes for the genetic algorithm, which then searches the near-optimal solutions of picker-routing with our novel chromosome design by recording the detailed information of access modes and subaisles. To demonstrate the merits of the proposed algorithm, a comprehensive simulation for comparison is conducted with 12 warehouse layouts with real order information. The simulation results show that the proposed hybrid algorithm is superior to dedicated heuristics in terms of solution quality. The impacts of the parameters with respect to warehouse layout on the picking efficiency are analyzed as well. Setting more connect aisles and cross aisles is suggested to effectively optimize the picking-service efficiency in the presence of access limitations.
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publishDate 2019-01-01
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spelling doaj-art-93fdf47f7db24aa5b27ee6683503b47d2025-02-03T05:48:27ZengWileyComplexity1076-27871099-05262019-01-01201910.1155/2019/12802851280285An Integrated Metaheuristic Routing Method for Multiple-Block Warehouses with Ultranarrow Aisles and Access RestrictionFangyu Chen0Gangyan Xu1Yongchang Wei2Institute of Operations Management and System Engineering, School of Business Administration, Zhongnan University of Economics and Law, Wuhan 430073, ChinaSchool of Architecture, Harbin Institute of Technology, Shenzhen, ChinaInstitute of Operations Management and System Engineering, School of Business Administration, Zhongnan University of Economics and Law, Wuhan 430073, ChinaA problem-specific routing algorithm integrating ant colony optimization (ACO) and integer-coded genetic algorithm (GA) is developed to address the newly observed limitations imposed by ultranarrow aisles and access restriction, which exist in the largest e-commerce enterprise with self-run logistics in China. Those limitations prohibit pickers from walking through the whole aisle, and the access restriction even allows them to access the pick aisles only from specific entrances. The ant colony optimization is mainly responsible for generating the initial chromosomes for the genetic algorithm, which then searches the near-optimal solutions of picker-routing with our novel chromosome design by recording the detailed information of access modes and subaisles. To demonstrate the merits of the proposed algorithm, a comprehensive simulation for comparison is conducted with 12 warehouse layouts with real order information. The simulation results show that the proposed hybrid algorithm is superior to dedicated heuristics in terms of solution quality. The impacts of the parameters with respect to warehouse layout on the picking efficiency are analyzed as well. Setting more connect aisles and cross aisles is suggested to effectively optimize the picking-service efficiency in the presence of access limitations.http://dx.doi.org/10.1155/2019/1280285
spellingShingle Fangyu Chen
Gangyan Xu
Yongchang Wei
An Integrated Metaheuristic Routing Method for Multiple-Block Warehouses with Ultranarrow Aisles and Access Restriction
Complexity
title An Integrated Metaheuristic Routing Method for Multiple-Block Warehouses with Ultranarrow Aisles and Access Restriction
title_full An Integrated Metaheuristic Routing Method for Multiple-Block Warehouses with Ultranarrow Aisles and Access Restriction
title_fullStr An Integrated Metaheuristic Routing Method for Multiple-Block Warehouses with Ultranarrow Aisles and Access Restriction
title_full_unstemmed An Integrated Metaheuristic Routing Method for Multiple-Block Warehouses with Ultranarrow Aisles and Access Restriction
title_short An Integrated Metaheuristic Routing Method for Multiple-Block Warehouses with Ultranarrow Aisles and Access Restriction
title_sort integrated metaheuristic routing method for multiple block warehouses with ultranarrow aisles and access restriction
url http://dx.doi.org/10.1155/2019/1280285
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