A novel strategy for controllable electrofabrication of molecularly imprinted polymer biosensors utilizing embedded Prussian blue nanoparticles

Abstract The reproducibility of ultrasensitive biosensors is vital for clinical research, scalable manufacturing, commercialization, and reliable clinical decision-making, as batch-to-batch variations introduce significant uncertainty. However, most biosensors lack robust quality control (QC) measur...

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Main Authors: Bahareh Babamiri, Mohammadreza Farrokhnia, Mehdi Mohammadi, Amir Sanati Nezhad
Format: Article
Language:English
Published: Nature Portfolio 2025-03-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-93025-1
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author Bahareh Babamiri
Mohammadreza Farrokhnia
Mehdi Mohammadi
Amir Sanati Nezhad
author_facet Bahareh Babamiri
Mohammadreza Farrokhnia
Mehdi Mohammadi
Amir Sanati Nezhad
author_sort Bahareh Babamiri
collection DOAJ
description Abstract The reproducibility of ultrasensitive biosensors is vital for clinical research, scalable manufacturing, commercialization, and reliable clinical decision-making, as batch-to-batch variations introduce significant uncertainty. However, most biosensors lack robust quality control (QC) measures. This study introduces an innovative QC strategy to produce highly reproducible molecularly imprinted polymer (MIP) biosensors by leveraging real-time data from the electrofabrication process. Prussian Blue nanoparticles (PB NPs) embedded within the MIP structure enable precise monitoring of surface properties, conductivity, MIP film thickness, and template extraction efficiency. The QC strategy utilizes variations in the current intensity of PB NPs during fabrication to implement real-time, non-destructive QC protocols at critical fabrication stages, minimizing measurement variability and ensuring consistency. This approach was validated by fabricating MIP biosensors for detecting agmatine metabolite and glial fibrillary acidic protein (GFAP) in phosphate-buffered saline (PBS). The QC strategy reduced relative standard deviation (RSD) by 79% for agmatine (RSD = 2.05% QC, RSD = 9.68% control) and 87% for GFAP (RSD = 1.44% QC, RSD = 11.67% control). Moreover, quality-controlled biosensors achieved success rates of 45% for agmatine and 36% for GFAP detection, significantly outperforming bare screen-printed electrodes. This work marks a significant advancement in biosensor development by integrating robust QC protocols directly into the fabrication process. By embedding PB NPs and monitoring electrochemical signals in real-time, this strategy delivers an unprecedented level of reproducibility, scalability, and reliability for MIP biosensors, addressing critical challenges in point-of-care diagnostics and commercial applications.
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spelling doaj-art-93f9b240ce0c4d178f31a8217dba159e2025-08-20T02:56:06ZengNature PortfolioScientific Reports2045-23222025-03-0115111410.1038/s41598-025-93025-1A novel strategy for controllable electrofabrication of molecularly imprinted polymer biosensors utilizing embedded Prussian blue nanoparticlesBahareh Babamiri0Mohammadreza Farrokhnia1Mehdi Mohammadi2Amir Sanati Nezhad3BioMEMS and Bioinspired Microfluidic Laboratory, Department of Biomedical Engineering, University of CalgaryBioMEMS and Bioinspired Microfluidic Laboratory, Department of Biomedical Engineering, University of CalgaryDepartment of Biological Sciences, University of CalgaryBioMEMS and Bioinspired Microfluidic Laboratory, Department of Biomedical Engineering, University of CalgaryAbstract The reproducibility of ultrasensitive biosensors is vital for clinical research, scalable manufacturing, commercialization, and reliable clinical decision-making, as batch-to-batch variations introduce significant uncertainty. However, most biosensors lack robust quality control (QC) measures. This study introduces an innovative QC strategy to produce highly reproducible molecularly imprinted polymer (MIP) biosensors by leveraging real-time data from the electrofabrication process. Prussian Blue nanoparticles (PB NPs) embedded within the MIP structure enable precise monitoring of surface properties, conductivity, MIP film thickness, and template extraction efficiency. The QC strategy utilizes variations in the current intensity of PB NPs during fabrication to implement real-time, non-destructive QC protocols at critical fabrication stages, minimizing measurement variability and ensuring consistency. This approach was validated by fabricating MIP biosensors for detecting agmatine metabolite and glial fibrillary acidic protein (GFAP) in phosphate-buffered saline (PBS). The QC strategy reduced relative standard deviation (RSD) by 79% for agmatine (RSD = 2.05% QC, RSD = 9.68% control) and 87% for GFAP (RSD = 1.44% QC, RSD = 11.67% control). Moreover, quality-controlled biosensors achieved success rates of 45% for agmatine and 36% for GFAP detection, significantly outperforming bare screen-printed electrodes. This work marks a significant advancement in biosensor development by integrating robust QC protocols directly into the fabrication process. By embedding PB NPs and monitoring electrochemical signals in real-time, this strategy delivers an unprecedented level of reproducibility, scalability, and reliability for MIP biosensors, addressing critical challenges in point-of-care diagnostics and commercial applications.https://doi.org/10.1038/s41598-025-93025-1Electrochemical biosensorQuality controlElectrodepositionMolecularly imprinted polymersPrussian blue nanoparticles
spellingShingle Bahareh Babamiri
Mohammadreza Farrokhnia
Mehdi Mohammadi
Amir Sanati Nezhad
A novel strategy for controllable electrofabrication of molecularly imprinted polymer biosensors utilizing embedded Prussian blue nanoparticles
Scientific Reports
Electrochemical biosensor
Quality control
Electrodeposition
Molecularly imprinted polymers
Prussian blue nanoparticles
title A novel strategy for controllable electrofabrication of molecularly imprinted polymer biosensors utilizing embedded Prussian blue nanoparticles
title_full A novel strategy for controllable electrofabrication of molecularly imprinted polymer biosensors utilizing embedded Prussian blue nanoparticles
title_fullStr A novel strategy for controllable electrofabrication of molecularly imprinted polymer biosensors utilizing embedded Prussian blue nanoparticles
title_full_unstemmed A novel strategy for controllable electrofabrication of molecularly imprinted polymer biosensors utilizing embedded Prussian blue nanoparticles
title_short A novel strategy for controllable electrofabrication of molecularly imprinted polymer biosensors utilizing embedded Prussian blue nanoparticles
title_sort novel strategy for controllable electrofabrication of molecularly imprinted polymer biosensors utilizing embedded prussian blue nanoparticles
topic Electrochemical biosensor
Quality control
Electrodeposition
Molecularly imprinted polymers
Prussian blue nanoparticles
url https://doi.org/10.1038/s41598-025-93025-1
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