Expansion Force‐Based Adaptive Multistage Constant Current Fast Charging with Lithium Plating Detection for Lithium‐Ion Batteries

Abstract The multistage constant current (MCC) charging protocol for lithium‐ion batteries is commonly used to balance lithium plating and charging time. Traditional methods depend on a pre‐defined charging map without considering the feedback of lithium plating and subsequent self‐regulation of the...

Full description

Saved in:
Bibliographic Details
Main Authors: Yudong Shen, Xueyuan Wang, Yuguang Li, Zhichao Zhang, Zhengde Tao, Yanan Hou, Xuezhe Wei, Haifeng Dai
Format: Article
Language:English
Published: Wiley 2025-08-01
Series:Advanced Science
Subjects:
Online Access:https://doi.org/10.1002/advs.202504580
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849233266634129408
author Yudong Shen
Xueyuan Wang
Yuguang Li
Zhichao Zhang
Zhengde Tao
Yanan Hou
Xuezhe Wei
Haifeng Dai
author_facet Yudong Shen
Xueyuan Wang
Yuguang Li
Zhichao Zhang
Zhengde Tao
Yanan Hou
Xuezhe Wei
Haifeng Dai
author_sort Yudong Shen
collection DOAJ
description Abstract The multistage constant current (MCC) charging protocol for lithium‐ion batteries is commonly used to balance lithium plating and charging time. Traditional methods depend on a pre‐defined charging map without considering the feedback of lithium plating and subsequent self‐regulation of the charging rate. To tackle this problem, an adaptive MCC charging method is proposed, which is based on expansion force feedback to detect lithium plating. By integrating experiments with simulations, the results indicate that when lithium plating occurs, the force experiences an abnormal, accelerated increase. If the charging rate is reduced until lithium plating ceases, the force decreases. Correspondingly, three thresholds, V1, V2, and V3, in the derivative of force (dF/dSOC), are identified. Utilizing these thresholds, the charging rate can be self‐regulated. The results demonstrate that charging speed can be increased by 50% without causing irreversible lithium plating. The proposed method holds great promise for integration into intelligent battery management systems, thereby enhancing the performance of MCC fast charging.
format Article
id doaj-art-93970ef01d7b4c2b8b6d9e6082ec5fbf
institution Kabale University
issn 2198-3844
language English
publishDate 2025-08-01
publisher Wiley
record_format Article
series Advanced Science
spelling doaj-art-93970ef01d7b4c2b8b6d9e6082ec5fbf2025-08-20T11:56:10ZengWileyAdvanced Science2198-38442025-08-011230n/an/a10.1002/advs.202504580Expansion Force‐Based Adaptive Multistage Constant Current Fast Charging with Lithium Plating Detection for Lithium‐Ion BatteriesYudong Shen0Xueyuan Wang1Yuguang Li2Zhichao Zhang3Zhengde Tao4Yanan Hou5Xuezhe Wei6Haifeng Dai7School of Automotive Studies Tongji University Shanghai 201804 ChinaSchool of Automotive Studies Tongji University Shanghai 201804 ChinaSchool of Automotive Studies Tongji University Shanghai 201804 ChinaTianmu Lake Institute of Advanced Energy Storage Technologies Co. Ltd. Liyang 213300 ChinaTianmu Lake Institute of Advanced Energy Storage Technologies Co. Ltd. Liyang 213300 ChinaTianmu Lake Institute of Advanced Energy Storage Technologies Co. Ltd. Liyang 213300 ChinaSchool of Automotive Studies Tongji University Shanghai 201804 ChinaSchool of Automotive Studies Tongji University Shanghai 201804 ChinaAbstract The multistage constant current (MCC) charging protocol for lithium‐ion batteries is commonly used to balance lithium plating and charging time. Traditional methods depend on a pre‐defined charging map without considering the feedback of lithium plating and subsequent self‐regulation of the charging rate. To tackle this problem, an adaptive MCC charging method is proposed, which is based on expansion force feedback to detect lithium plating. By integrating experiments with simulations, the results indicate that when lithium plating occurs, the force experiences an abnormal, accelerated increase. If the charging rate is reduced until lithium plating ceases, the force decreases. Correspondingly, three thresholds, V1, V2, and V3, in the derivative of force (dF/dSOC), are identified. Utilizing these thresholds, the charging rate can be self‐regulated. The results demonstrate that charging speed can be increased by 50% without causing irreversible lithium plating. The proposed method holds great promise for integration into intelligent battery management systems, thereby enhancing the performance of MCC fast charging.https://doi.org/10.1002/advs.202504580charging rate self‐regulationexpansion forcefast charginglithium‐ion batterylithium plating detection
spellingShingle Yudong Shen
Xueyuan Wang
Yuguang Li
Zhichao Zhang
Zhengde Tao
Yanan Hou
Xuezhe Wei
Haifeng Dai
Expansion Force‐Based Adaptive Multistage Constant Current Fast Charging with Lithium Plating Detection for Lithium‐Ion Batteries
Advanced Science
charging rate self‐regulation
expansion force
fast charging
lithium‐ion battery
lithium plating detection
title Expansion Force‐Based Adaptive Multistage Constant Current Fast Charging with Lithium Plating Detection for Lithium‐Ion Batteries
title_full Expansion Force‐Based Adaptive Multistage Constant Current Fast Charging with Lithium Plating Detection for Lithium‐Ion Batteries
title_fullStr Expansion Force‐Based Adaptive Multistage Constant Current Fast Charging with Lithium Plating Detection for Lithium‐Ion Batteries
title_full_unstemmed Expansion Force‐Based Adaptive Multistage Constant Current Fast Charging with Lithium Plating Detection for Lithium‐Ion Batteries
title_short Expansion Force‐Based Adaptive Multistage Constant Current Fast Charging with Lithium Plating Detection for Lithium‐Ion Batteries
title_sort expansion force based adaptive multistage constant current fast charging with lithium plating detection for lithium ion batteries
topic charging rate self‐regulation
expansion force
fast charging
lithium‐ion battery
lithium plating detection
url https://doi.org/10.1002/advs.202504580
work_keys_str_mv AT yudongshen expansionforcebasedadaptivemultistageconstantcurrentfastchargingwithlithiumplatingdetectionforlithiumionbatteries
AT xueyuanwang expansionforcebasedadaptivemultistageconstantcurrentfastchargingwithlithiumplatingdetectionforlithiumionbatteries
AT yuguangli expansionforcebasedadaptivemultistageconstantcurrentfastchargingwithlithiumplatingdetectionforlithiumionbatteries
AT zhichaozhang expansionforcebasedadaptivemultistageconstantcurrentfastchargingwithlithiumplatingdetectionforlithiumionbatteries
AT zhengdetao expansionforcebasedadaptivemultistageconstantcurrentfastchargingwithlithiumplatingdetectionforlithiumionbatteries
AT yananhou expansionforcebasedadaptivemultistageconstantcurrentfastchargingwithlithiumplatingdetectionforlithiumionbatteries
AT xuezhewei expansionforcebasedadaptivemultistageconstantcurrentfastchargingwithlithiumplatingdetectionforlithiumionbatteries
AT haifengdai expansionforcebasedadaptivemultistageconstantcurrentfastchargingwithlithiumplatingdetectionforlithiumionbatteries