A novel technique for the production of sustainable cotton/flax blended yarn and their quality analysis

Cotton linen blended yarn especially a higher percentage of flax in blend ratio is challenging and complex to run with conventional system of machinery. In this study a newly developed separator was implemented in the finisher draw frame and mechanical compact system used for the production of susta...

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Main Authors: Asif Hossain, Md Sultan Mahmud, Md Reajul Islam
Format: Article
Language:English
Published: SAGE Publishing 2024-11-01
Series:Journal of Engineered Fibers and Fabrics
Online Access:https://doi.org/10.1177/15589250241302434
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author Asif Hossain
Md Sultan Mahmud
Md Reajul Islam
author_facet Asif Hossain
Md Sultan Mahmud
Md Reajul Islam
author_sort Asif Hossain
collection DOAJ
description Cotton linen blended yarn especially a higher percentage of flax in blend ratio is challenging and complex to run with conventional system of machinery. In this study a newly developed separator was implemented in the finisher draw frame and mechanical compact system used for the production of sustainable cotton/flax (40/60) blended yarn. It was observed that innovative separator with double apron in the finisher draw frame prevents the lapping effect and smooth running of slivers through the drafting system. The test results explored that IPI values of blended yarn reduced by 31% and CSP and tenacity increased by 20% and 15% respectively after using a separator and magnetic compact device in the process of spinning. The research findings indicated that the utilization of a separator and compactor resulted in the lowest hairiness value of 4.56 compared with the other three different types of process. All the test results were measured numerically and evaluated statistically with a one-way analysis of variance (ANOVA). Blender software was used for the development of separator design and finally produced in a local workshop.
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issn 1558-9250
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series Journal of Engineered Fibers and Fabrics
spelling doaj-art-932c0a0095bd47afa292c836f034f8bf2025-08-20T01:52:37ZengSAGE PublishingJournal of Engineered Fibers and Fabrics1558-92502024-11-011910.1177/15589250241302434A novel technique for the production of sustainable cotton/flax blended yarn and their quality analysisAsif HossainMd Sultan MahmudMd Reajul IslamCotton linen blended yarn especially a higher percentage of flax in blend ratio is challenging and complex to run with conventional system of machinery. In this study a newly developed separator was implemented in the finisher draw frame and mechanical compact system used for the production of sustainable cotton/flax (40/60) blended yarn. It was observed that innovative separator with double apron in the finisher draw frame prevents the lapping effect and smooth running of slivers through the drafting system. The test results explored that IPI values of blended yarn reduced by 31% and CSP and tenacity increased by 20% and 15% respectively after using a separator and magnetic compact device in the process of spinning. The research findings indicated that the utilization of a separator and compactor resulted in the lowest hairiness value of 4.56 compared with the other three different types of process. All the test results were measured numerically and evaluated statistically with a one-way analysis of variance (ANOVA). Blender software was used for the development of separator design and finally produced in a local workshop.https://doi.org/10.1177/15589250241302434
spellingShingle Asif Hossain
Md Sultan Mahmud
Md Reajul Islam
A novel technique for the production of sustainable cotton/flax blended yarn and their quality analysis
Journal of Engineered Fibers and Fabrics
title A novel technique for the production of sustainable cotton/flax blended yarn and their quality analysis
title_full A novel technique for the production of sustainable cotton/flax blended yarn and their quality analysis
title_fullStr A novel technique for the production of sustainable cotton/flax blended yarn and their quality analysis
title_full_unstemmed A novel technique for the production of sustainable cotton/flax blended yarn and their quality analysis
title_short A novel technique for the production of sustainable cotton/flax blended yarn and their quality analysis
title_sort novel technique for the production of sustainable cotton flax blended yarn and their quality analysis
url https://doi.org/10.1177/15589250241302434
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