Experimental Study and CFD Analysis of a Steam Turbogenerator Based on a Jet Turbine

Implementing energy-efficient solutions and developing energy complexes to decentralise power supply are key objectives for enhancing national security in Ukraine and Eastern Europe. This study compares the design, numerical, and experimental parameters of a channel-type jet-reaction turbine. A stea...

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Main Authors: Oleksandr Meleychuk, Serhii Vanyeyev, Serhii Koroliov, Olha Miroshnychenko, Tetiana Baha, Ivan Pavlenko, Marek Ochowiak, Andżelika Krupińska, Magdalena Matuszak, Sylwia Włodarczak
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Language:English
Published: MDPI AG 2025-07-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/14/3867
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author Oleksandr Meleychuk
Serhii Vanyeyev
Serhii Koroliov
Olha Miroshnychenko
Tetiana Baha
Ivan Pavlenko
Marek Ochowiak
Andżelika Krupińska
Magdalena Matuszak
Sylwia Włodarczak
author_facet Oleksandr Meleychuk
Serhii Vanyeyev
Serhii Koroliov
Olha Miroshnychenko
Tetiana Baha
Ivan Pavlenko
Marek Ochowiak
Andżelika Krupińska
Magdalena Matuszak
Sylwia Włodarczak
author_sort Oleksandr Meleychuk
collection DOAJ
description Implementing energy-efficient solutions and developing energy complexes to decentralise power supply are key objectives for enhancing national security in Ukraine and Eastern Europe. This study compares the design, numerical, and experimental parameters of a channel-type jet-reaction turbine. A steam turbogenerator unit and a pilot industrial experimental test bench were developed to conduct full-scale testing of the unit. The article presents experimental data on the operation of a steam turbogenerator unit with a capacity of up to 475 kW, based on a channel-type steam jet-reaction turbine (JRT), and includes the validation of a computational fluid dynamics (CFD) model against the obtained results. For testing, a pilot-scale experimental facility and a turbogenerator were developed. The turbogenerator consists of two parallel-mounted JRTs operating on a single electric generator. During experimental testing, the system achieved an electrical output power of 404 kW at a turbine rotor speed of 25,000 rpm. Numerical modelling of the steam flow in the flow path of the jet-reaction turbine was performed using ANSYS CFX 25 R1 software. The geometry and mesh setup were described, boundary conditions were defined, and computational calculations were performed. The experimental results were compared with those obtained from numerical simulations. In particular, the discrepancy in the determination of the power and torque on the shaft of the jet-reaction turbine between the numerical and full-scale experimental results was 1.6%, and the discrepancy in determining the mass flow rate of steam at the turbine inlet was 1.34%. JRTs show strong potential for the development of energy-efficient, low-power turbogenerators. The research results confirm the feasibility of using such units for decentralised energy supply and recovering secondary energy resources. This contributes to improved energy security, reduces environmental impact, and supports sustainable development goals.
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series Energies
spelling doaj-art-91c85b377505466ebebbd0d00e2fcb072025-08-20T02:45:55ZengMDPI AGEnergies1996-10732025-07-011814386710.3390/en18143867Experimental Study and CFD Analysis of a Steam Turbogenerator Based on a Jet TurbineOleksandr Meleychuk0Serhii Vanyeyev1Serhii Koroliov2Olha Miroshnychenko3Tetiana Baha4Ivan Pavlenko5Marek Ochowiak6Andżelika Krupińska7Magdalena Matuszak8Sylwia Włodarczak9Department of Technical Thermal Physics, Sumy State University, 116, Kharkivska St., 40007 Sumy, UkraineDepartment of Technical Thermal Physics, Sumy State University, 116, Kharkivska St., 40007 Sumy, UkraineIndependent Researcher, 50, Kondratieva St., 40030 Sumy, UkraineDepartment of Technical Thermal Physics, Sumy State University, 116, Kharkivska St., 40007 Sumy, UkraineDepartment of Technical Thermal Physics, Sumy State University, 116, Kharkivska St., 40007 Sumy, UkraineDepartment of Computational Mechanics Named After Volodymyr Martsynkovskyy, Sumy State University, 116, Kharkivska St., 40007 Sumy, UkraineDepartment of Chemical Engineering and Equipment, Poznan University of Technology, 4, Berdychowo St., 60-965 Poznan, PolandDepartment of Chemical Engineering and Equipment, Poznan University of Technology, 4, Berdychowo St., 60-965 Poznan, PolandDepartment of Chemical Engineering and Equipment, Poznan University of Technology, 4, Berdychowo St., 60-965 Poznan, PolandDepartment of Chemical Engineering and Equipment, Poznan University of Technology, 4, Berdychowo St., 60-965 Poznan, PolandImplementing energy-efficient solutions and developing energy complexes to decentralise power supply are key objectives for enhancing national security in Ukraine and Eastern Europe. This study compares the design, numerical, and experimental parameters of a channel-type jet-reaction turbine. A steam turbogenerator unit and a pilot industrial experimental test bench were developed to conduct full-scale testing of the unit. The article presents experimental data on the operation of a steam turbogenerator unit with a capacity of up to 475 kW, based on a channel-type steam jet-reaction turbine (JRT), and includes the validation of a computational fluid dynamics (CFD) model against the obtained results. For testing, a pilot-scale experimental facility and a turbogenerator were developed. The turbogenerator consists of two parallel-mounted JRTs operating on a single electric generator. During experimental testing, the system achieved an electrical output power of 404 kW at a turbine rotor speed of 25,000 rpm. Numerical modelling of the steam flow in the flow path of the jet-reaction turbine was performed using ANSYS CFX 25 R1 software. The geometry and mesh setup were described, boundary conditions were defined, and computational calculations were performed. The experimental results were compared with those obtained from numerical simulations. In particular, the discrepancy in the determination of the power and torque on the shaft of the jet-reaction turbine between the numerical and full-scale experimental results was 1.6%, and the discrepancy in determining the mass flow rate of steam at the turbine inlet was 1.34%. JRTs show strong potential for the development of energy-efficient, low-power turbogenerators. The research results confirm the feasibility of using such units for decentralised energy supply and recovering secondary energy resources. This contributes to improved energy security, reduces environmental impact, and supports sustainable development goals.https://www.mdpi.com/1996-1073/18/14/3867energy efficiencypower generationexperimental designenergy systemssustainable engineeringresource efficiency
spellingShingle Oleksandr Meleychuk
Serhii Vanyeyev
Serhii Koroliov
Olha Miroshnychenko
Tetiana Baha
Ivan Pavlenko
Marek Ochowiak
Andżelika Krupińska
Magdalena Matuszak
Sylwia Włodarczak
Experimental Study and CFD Analysis of a Steam Turbogenerator Based on a Jet Turbine
Energies
energy efficiency
power generation
experimental design
energy systems
sustainable engineering
resource efficiency
title Experimental Study and CFD Analysis of a Steam Turbogenerator Based on a Jet Turbine
title_full Experimental Study and CFD Analysis of a Steam Turbogenerator Based on a Jet Turbine
title_fullStr Experimental Study and CFD Analysis of a Steam Turbogenerator Based on a Jet Turbine
title_full_unstemmed Experimental Study and CFD Analysis of a Steam Turbogenerator Based on a Jet Turbine
title_short Experimental Study and CFD Analysis of a Steam Turbogenerator Based on a Jet Turbine
title_sort experimental study and cfd analysis of a steam turbogenerator based on a jet turbine
topic energy efficiency
power generation
experimental design
energy systems
sustainable engineering
resource efficiency
url https://www.mdpi.com/1996-1073/18/14/3867
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