Proposal and Validation of a Pyro Conductor Switch-Based FCL for DC Distribution System Protection

With the increasing deployment of DC power systems, particularly in DC distribution systems, there is a growing demand for rapid and effective fault current limiting solutions. Conventional fault current limiters (FCLs) often suffer from limitations in terms of response time, size, and operational c...

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Main Authors: Il Kwon, Yu-Jin Kwak, Jeong-Cheol Lee, Bang-Wook Lee
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/13/3441
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author Il Kwon
Yu-Jin Kwak
Jeong-Cheol Lee
Bang-Wook Lee
author_facet Il Kwon
Yu-Jin Kwak
Jeong-Cheol Lee
Bang-Wook Lee
author_sort Il Kwon
collection DOAJ
description With the increasing deployment of DC power systems, particularly in DC distribution systems, there is a growing demand for rapid and effective fault current limiting solutions. Conventional fault current limiters (FCLs) often suffer from limitations in terms of response time, size, and operational complexity. As a solution to these challenges, this paper proposes a hybrid FCL based on a pyro conductor switch (PCS), which combines passive limiting elements with an active switching mechanism. The proposed PCS FCL consists of a pyro fuse, an IGBT switch, a limiting inductor, and a damping resistor. Upon fault detection, the IGBT switch is first turned off to initiate current transfer into the limiting branch. Subsequently, the pyro fuse operates by explosively severing the embedded conductor using a pyrotechnic charge, thereby providing galvanic isolation and reinforcing current commutation into a high-impedance path. This operational characteristic enables effective fault current suppression without requiring complex control or real-time sensing. A detailed analysis using PSCAD/EMTDC simulations was conducted to evaluate the current limiting characteristics under fault conditions, and a prototype was subsequently developed to validate its performance. The simulation results were verified through experimental testing, indicating the limiter’s ability to reduce peak fault current. Furthermore, the results demonstrated that the degree of current limitation can be effectively designed through the selection of appropriate current limiting parameters. This demonstrates that the proposed PCS-based FCL provides a practical and scalable solution for improving protection in DC power distribution systems.
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spelling doaj-art-919305334e514aa9b27f50ff8db2e8ad2025-08-20T02:35:54ZengMDPI AGEnergies1996-10732025-06-011813344110.3390/en18133441Proposal and Validation of a Pyro Conductor Switch-Based FCL for DC Distribution System ProtectionIl Kwon0Yu-Jin Kwak1Jeong-Cheol Lee2Bang-Wook Lee3Department of Electronic Engineering, Hanyang University, Ansan 15588, Republic of KoreaDepartment of Electronic Engineering, Hanyang University, Ansan 15588, Republic of KoreaDepartment of Electronic Engineering, Hanyang University, Ansan 15588, Republic of KoreaDepartment of Electronic Engineering, Hanyang University, Ansan 15588, Republic of KoreaWith the increasing deployment of DC power systems, particularly in DC distribution systems, there is a growing demand for rapid and effective fault current limiting solutions. Conventional fault current limiters (FCLs) often suffer from limitations in terms of response time, size, and operational complexity. As a solution to these challenges, this paper proposes a hybrid FCL based on a pyro conductor switch (PCS), which combines passive limiting elements with an active switching mechanism. The proposed PCS FCL consists of a pyro fuse, an IGBT switch, a limiting inductor, and a damping resistor. Upon fault detection, the IGBT switch is first turned off to initiate current transfer into the limiting branch. Subsequently, the pyro fuse operates by explosively severing the embedded conductor using a pyrotechnic charge, thereby providing galvanic isolation and reinforcing current commutation into a high-impedance path. This operational characteristic enables effective fault current suppression without requiring complex control or real-time sensing. A detailed analysis using PSCAD/EMTDC simulations was conducted to evaluate the current limiting characteristics under fault conditions, and a prototype was subsequently developed to validate its performance. The simulation results were verified through experimental testing, indicating the limiter’s ability to reduce peak fault current. Furthermore, the results demonstrated that the degree of current limitation can be effectively designed through the selection of appropriate current limiting parameters. This demonstrates that the proposed PCS-based FCL provides a practical and scalable solution for improving protection in DC power distribution systems.https://www.mdpi.com/1996-1073/18/13/3441DC distribution systemfault current limiterFCL prototypePCS (pyro conductor switch)
spellingShingle Il Kwon
Yu-Jin Kwak
Jeong-Cheol Lee
Bang-Wook Lee
Proposal and Validation of a Pyro Conductor Switch-Based FCL for DC Distribution System Protection
Energies
DC distribution system
fault current limiter
FCL prototype
PCS (pyro conductor switch)
title Proposal and Validation of a Pyro Conductor Switch-Based FCL for DC Distribution System Protection
title_full Proposal and Validation of a Pyro Conductor Switch-Based FCL for DC Distribution System Protection
title_fullStr Proposal and Validation of a Pyro Conductor Switch-Based FCL for DC Distribution System Protection
title_full_unstemmed Proposal and Validation of a Pyro Conductor Switch-Based FCL for DC Distribution System Protection
title_short Proposal and Validation of a Pyro Conductor Switch-Based FCL for DC Distribution System Protection
title_sort proposal and validation of a pyro conductor switch based fcl for dc distribution system protection
topic DC distribution system
fault current limiter
FCL prototype
PCS (pyro conductor switch)
url https://www.mdpi.com/1996-1073/18/13/3441
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AT jeongcheollee proposalandvalidationofapyroconductorswitchbasedfclfordcdistributionsystemprotection
AT bangwooklee proposalandvalidationofapyroconductorswitchbasedfclfordcdistributionsystemprotection