Topology optimization study of electric locomotive underframe front-end structure crashworthiness

In order to improve crashworthiness of electric locomotives, this paper presents a dynamic topology optimization study aimed at improving the crashworthiness at the underframe's front end of a certain model of electric locomotives. Firstly, a finite element model of the electric locomotives was...

Full description

Saved in:
Bibliographic Details
Main Authors: GU Peng, QI Hongrui, ZHU Tao, XIAO Shoune, ZHANG Jinke, WANG Xiaorui
Format: Article
Language:zho
Published: Editorial Department of Electric Drive for Locomotives 2024-01-01
Series:机车电传动
Subjects:
Online Access:http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128X.2024.01.105
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849323499123900416
author GU Peng
QI Hongrui
ZHU Tao
XIAO Shoune
ZHANG Jinke
WANG Xiaorui
author_facet GU Peng
QI Hongrui
ZHU Tao
XIAO Shoune
ZHANG Jinke
WANG Xiaorui
author_sort GU Peng
collection DOAJ
description In order to improve crashworthiness of electric locomotives, this paper presents a dynamic topology optimization study aimed at improving the crashworthiness at the underframe's front end of a certain model of electric locomotives. Firstly, a finite element model of the electric locomotives was established, and the main path of energy flow in the underframe was identified by dynamic topology optimization analysis based on hybrid cellular automata. Then, according to the structural characteristics of the electric locomotive body, the front-end structure of the underframe was optimized in design and the inclusion of aluminum honeycomb energy absorbing materials. Finally, the finite element models before and after optimization were compared through the collision simulation calculation. The results reveal a significant reduction in peak acceleration, with the optimized car body at 402.56 m/s<sup>2</sup>, which is 39.29% lower than value before optimization of 663.04 m /s<sup>2</sup>. Additionally, the peak interface force upon collision is reduced by 35.71% after optimization. These findings demonstrate the rationality and effectiveness of topology optimization design in improving the crashworthiness of this specific locomotive model's structures.
format Article
id doaj-art-91660f2b7a124249bebd6abfcf154000
institution Kabale University
issn 1000-128X
language zho
publishDate 2024-01-01
publisher Editorial Department of Electric Drive for Locomotives
record_format Article
series 机车电传动
spelling doaj-art-91660f2b7a124249bebd6abfcf1540002025-08-20T03:49:02ZzhoEditorial Department of Electric Drive for Locomotives机车电传动1000-128X2024-01-01313847315426Topology optimization study of electric locomotive underframe front-end structure crashworthinessGU PengQI HongruiZHU TaoXIAO ShouneZHANG JinkeWANG XiaoruiIn order to improve crashworthiness of electric locomotives, this paper presents a dynamic topology optimization study aimed at improving the crashworthiness at the underframe's front end of a certain model of electric locomotives. Firstly, a finite element model of the electric locomotives was established, and the main path of energy flow in the underframe was identified by dynamic topology optimization analysis based on hybrid cellular automata. Then, according to the structural characteristics of the electric locomotive body, the front-end structure of the underframe was optimized in design and the inclusion of aluminum honeycomb energy absorbing materials. Finally, the finite element models before and after optimization were compared through the collision simulation calculation. The results reveal a significant reduction in peak acceleration, with the optimized car body at 402.56 m/s<sup>2</sup>, which is 39.29% lower than value before optimization of 663.04 m /s<sup>2</sup>. Additionally, the peak interface force upon collision is reduced by 35.71% after optimization. These findings demonstrate the rationality and effectiveness of topology optimization design in improving the crashworthiness of this specific locomotive model's structures.http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128X.2024.01.105electric locomotivecrashworthiness of locomotivedynamic topology optimizationhybrid cellular automataaluminum honeycomb
spellingShingle GU Peng
QI Hongrui
ZHU Tao
XIAO Shoune
ZHANG Jinke
WANG Xiaorui
Topology optimization study of electric locomotive underframe front-end structure crashworthiness
机车电传动
electric locomotive
crashworthiness of locomotive
dynamic topology optimization
hybrid cellular automata
aluminum honeycomb
title Topology optimization study of electric locomotive underframe front-end structure crashworthiness
title_full Topology optimization study of electric locomotive underframe front-end structure crashworthiness
title_fullStr Topology optimization study of electric locomotive underframe front-end structure crashworthiness
title_full_unstemmed Topology optimization study of electric locomotive underframe front-end structure crashworthiness
title_short Topology optimization study of electric locomotive underframe front-end structure crashworthiness
title_sort topology optimization study of electric locomotive underframe front end structure crashworthiness
topic electric locomotive
crashworthiness of locomotive
dynamic topology optimization
hybrid cellular automata
aluminum honeycomb
url http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128X.2024.01.105
work_keys_str_mv AT gupeng topologyoptimizationstudyofelectriclocomotiveunderframefrontendstructurecrashworthiness
AT qihongrui topologyoptimizationstudyofelectriclocomotiveunderframefrontendstructurecrashworthiness
AT zhutao topologyoptimizationstudyofelectriclocomotiveunderframefrontendstructurecrashworthiness
AT xiaoshoune topologyoptimizationstudyofelectriclocomotiveunderframefrontendstructurecrashworthiness
AT zhangjinke topologyoptimizationstudyofelectriclocomotiveunderframefrontendstructurecrashworthiness
AT wangxiaorui topologyoptimizationstudyofelectriclocomotiveunderframefrontendstructurecrashworthiness