Adaptive Aberration Correction for Laser Processes Improvement

The ultrafast laser processing of three-dimensional structures characterized by highly spatially resolved features is more efficiently realized by implementing adaptive optics. Adaptive optics allow for the correction of optical aberrations, introduced when focusing inside the machined material, by...

Full description

Saved in:
Bibliographic Details
Main Authors: Carmelo Corsaro, Priscilla Pelleriti, Vincenza Crupi, Daniele Cosio, Fortunato Neri, Enza Fazio
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/9/4/105
Tags: Add Tag
No Tags, Be the first to tag this record!
Description
Summary:The ultrafast laser processing of three-dimensional structures characterized by highly spatially resolved features is more efficiently realized by implementing adaptive optics. Adaptive optics allow for the correction of optical aberrations, introduced when focusing inside the machined material, by tailoring the focal intensity distribution for the specific texturing task, in a reduced processing time. The aberration corrections by adaptive optics allow for a simplified scan strategy for the selective laser micromachining of transparent materials using depth-independent processing parameters, overcoming the limits related to the previously necessary pulse energy adjustment for different z positions in the material volume. In this paper, recent developments in this field are presented and discussed, mainly focusing on the use of dynamic optical elements—deformable mirrors and liquid crystal spatial light modulators—to obtain a high degree of laser processing control by an in-time correction of optical aberrations on different workpieces and mainly of transparent materials.
ISSN:2504-4494