Optimization of the Mathematical Model of Cyclone Separation Performance Based on Response Surface Analysis

This is an article in the field of mining engineering. With the increasing application of cyclone in the field of mineral processing, the influence of its operating factors on the separation performance has been paid more and more attention in the production process. At present, various researches o...

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Main Authors: Longfei CONG, Shengyu WANG, Jiajing LUO, Changchun ZHOU
Format: Article
Language:zho
Published: Institute of Multipurpose Utilization of Mineral Resources, Chinese Academy of Geological Sciences 2024-12-01
Series:Kuangchan zonghe liyong
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Online Access:http://www.kczhly.com/en/article/doi/10.3969/j.issn.1000-6532.2024.06.017
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author Longfei CONG
Shengyu WANG
Jiajing LUO
Changchun ZHOU
author_facet Longfei CONG
Shengyu WANG
Jiajing LUO
Changchun ZHOU
author_sort Longfei CONG
collection DOAJ
description This is an article in the field of mining engineering. With the increasing application of cyclone in the field of mineral processing, the influence of its operating factors on the separation performance has been paid more and more attention in the production process. At present, various researches on the separation performance of cyclone have been widely reported, but they are generally limited to the structural factors of cyclone, and do not consider the effects of operational factors (inlet pressure P, dispersion concentration Ci) and the interaction between factors on the separation performance. In order to explore the influence of cyclone operating factors on separation performance, response surface analysis was applied to design experiments to optimize the mathematical models of cyclone main diameter Dc and operating factors on cyclone classification efficiency Ef and classifier size Dm, and explore the interaction between them, which can achieve the best separation performance regulation of cyclone. Through the analysis of 17 groups of test results by design expert, the following results are obtained: classification efficiency fitting formulaandgrading granularity fitting formula. The 3D surface response analysis shows that the main diameter, inlet pressure and inlet concentration have a significant effect on the classification efficiency and particle size of Dc> Ci >P, and for the classification efficiency and particle size, the interaction between Dc and Ci and between Dc and P is relatively strong, while the interaction between Ci and P is weak.
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id doaj-art-9009e29a9c914cdaa5dd99e4825655ac
institution Kabale University
issn 1000-6532
language zho
publishDate 2024-12-01
publisher Institute of Multipurpose Utilization of Mineral Resources, Chinese Academy of Geological Sciences
record_format Article
series Kuangchan zonghe liyong
spelling doaj-art-9009e29a9c914cdaa5dd99e4825655ac2025-01-16T07:32:24ZzhoInstitute of Multipurpose Utilization of Mineral Resources, Chinese Academy of Geological SciencesKuangchan zonghe liyong1000-65322024-12-0145610811610.3969/j.issn.1000-6532.2024.06.0172024-06conglongfeiOptimization of the Mathematical Model of Cyclone Separation Performance Based on Response Surface AnalysisLongfei CONG0Shengyu WANG1Jiajing LUO2Changchun ZHOU3Weihai Shangpin Mechanical Equipment Technology Co., Ltd., Weihai 264400, Shandong, ChinaWeihai Shangpin Mechanical Equipment Technology Co., Ltd., Weihai 264400, Shandong, ChinaWeihai Shangpin Mechanical Equipment Technology Co., Ltd., Weihai 264400, Shandong, ChinaSchool of Chemical Engineering and Technology, China University of Mining and Technology, Xuzhou 221116, Jiangsu, ChinaThis is an article in the field of mining engineering. With the increasing application of cyclone in the field of mineral processing, the influence of its operating factors on the separation performance has been paid more and more attention in the production process. At present, various researches on the separation performance of cyclone have been widely reported, but they are generally limited to the structural factors of cyclone, and do not consider the effects of operational factors (inlet pressure P, dispersion concentration Ci) and the interaction between factors on the separation performance. In order to explore the influence of cyclone operating factors on separation performance, response surface analysis was applied to design experiments to optimize the mathematical models of cyclone main diameter Dc and operating factors on cyclone classification efficiency Ef and classifier size Dm, and explore the interaction between them, which can achieve the best separation performance regulation of cyclone. Through the analysis of 17 groups of test results by design expert, the following results are obtained: classification efficiency fitting formulaandgrading granularity fitting formula. The 3D surface response analysis shows that the main diameter, inlet pressure and inlet concentration have a significant effect on the classification efficiency and particle size of Dc> Ci >P, and for the classification efficiency and particle size, the interaction between Dc and Ci and between Dc and P is relatively strong, while the interaction between Ci and P is weak.http://www.kczhly.com/en/article/doi/10.3969/j.issn.1000-6532.2024.06.017mining engineeringresponse surface analysiscycloneoperational factorsclassification performancemathematical model
spellingShingle Longfei CONG
Shengyu WANG
Jiajing LUO
Changchun ZHOU
Optimization of the Mathematical Model of Cyclone Separation Performance Based on Response Surface Analysis
Kuangchan zonghe liyong
mining engineering
response surface analysis
cyclone
operational factors
classification performance
mathematical model
title Optimization of the Mathematical Model of Cyclone Separation Performance Based on Response Surface Analysis
title_full Optimization of the Mathematical Model of Cyclone Separation Performance Based on Response Surface Analysis
title_fullStr Optimization of the Mathematical Model of Cyclone Separation Performance Based on Response Surface Analysis
title_full_unstemmed Optimization of the Mathematical Model of Cyclone Separation Performance Based on Response Surface Analysis
title_short Optimization of the Mathematical Model of Cyclone Separation Performance Based on Response Surface Analysis
title_sort optimization of the mathematical model of cyclone separation performance based on response surface analysis
topic mining engineering
response surface analysis
cyclone
operational factors
classification performance
mathematical model
url http://www.kczhly.com/en/article/doi/10.3969/j.issn.1000-6532.2024.06.017
work_keys_str_mv AT longfeicong optimizationofthemathematicalmodelofcycloneseparationperformancebasedonresponsesurfaceanalysis
AT shengyuwang optimizationofthemathematicalmodelofcycloneseparationperformancebasedonresponsesurfaceanalysis
AT jiajingluo optimizationofthemathematicalmodelofcycloneseparationperformancebasedonresponsesurfaceanalysis
AT changchunzhou optimizationofthemathematicalmodelofcycloneseparationperformancebasedonresponsesurfaceanalysis