Thermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregate

Abstract This study investigates the thermal and mechanical performance of geopolymer concrete incorporating recycled coarse aggregate (RCA) and copper slag (CS) as sustainable alternatives to natural aggregates. The geopolymer binder comprises fly ash (FA) and ground granulated blast furnace slag (...

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Main Authors: Anasuya Sahu, Pramod Kumar, Bheem Pratap, Abhilash Gogineni, Regasa Yadeta Sembeta
Format: Article
Language:English
Published: Nature Portfolio 2025-08-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-15153-y
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author Anasuya Sahu
Pramod Kumar
Bheem Pratap
Abhilash Gogineni
Regasa Yadeta Sembeta
author_facet Anasuya Sahu
Pramod Kumar
Bheem Pratap
Abhilash Gogineni
Regasa Yadeta Sembeta
author_sort Anasuya Sahu
collection DOAJ
description Abstract This study investigates the thermal and mechanical performance of geopolymer concrete incorporating recycled coarse aggregate (RCA) and copper slag (CS) as sustainable alternatives to natural aggregates. The geopolymer binder comprises fly ash (FA) and ground granulated blast furnace slag (GGBS), activated by a 12 M NaOH solution. RCA replaced 30% of natural coarse aggregate to form recycled aggregate concrete (RAC), while CS replaced natural fine aggregate in 20% increments up to 100% in RCA based geopolymer concrete to study its effect on compressive, split-tensile, and flexural strengths at ambient (27 °C) and elevated temperatures (100 °C, 300 °C, 500 °C, 700 °C). The experimental findings revealed that integrating CS improved both mechanical and residual thermal properties of RCA-based geopolymer concrete up to 45% and 41%, respectively, over the control mix. The optimal mix exhibited maximum mechanical performance with 30% RCA and 40% CS. This contributes to enhanced fire resistance, sustainability, and reduced dependency on natural resources.
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institution Kabale University
issn 2045-2322
language English
publishDate 2025-08-01
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spelling doaj-art-8fc350d45a9d4bd0bf08a8cadbc1fcc22025-08-20T03:42:35ZengNature PortfolioScientific Reports2045-23222025-08-0115112010.1038/s41598-025-15153-yThermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregateAnasuya Sahu0Pramod Kumar1Bheem Pratap2Abhilash Gogineni3Regasa Yadeta Sembeta4Department of Civil Engineering, Institute of Technology, Nirma UniversityDepartment of Civil Engineering, Mohan Babu University (SVEC)Department of Civil Engineering, Graphic Era Deemed to be UniversityDepartment of Climate Change, Indian Institute of ScienceDepartment of Civil Engineering, College of Engineering and Technology, Mattu UniversityAbstract This study investigates the thermal and mechanical performance of geopolymer concrete incorporating recycled coarse aggregate (RCA) and copper slag (CS) as sustainable alternatives to natural aggregates. The geopolymer binder comprises fly ash (FA) and ground granulated blast furnace slag (GGBS), activated by a 12 M NaOH solution. RCA replaced 30% of natural coarse aggregate to form recycled aggregate concrete (RAC), while CS replaced natural fine aggregate in 20% increments up to 100% in RCA based geopolymer concrete to study its effect on compressive, split-tensile, and flexural strengths at ambient (27 °C) and elevated temperatures (100 °C, 300 °C, 500 °C, 700 °C). The experimental findings revealed that integrating CS improved both mechanical and residual thermal properties of RCA-based geopolymer concrete up to 45% and 41%, respectively, over the control mix. The optimal mix exhibited maximum mechanical performance with 30% RCA and 40% CS. This contributes to enhanced fire resistance, sustainability, and reduced dependency on natural resources.https://doi.org/10.1038/s41598-025-15153-yGeopolymer concreteRecycled coarse aggregateCopper slagMechanical strength of concreteElevated temperature
spellingShingle Anasuya Sahu
Pramod Kumar
Bheem Pratap
Abhilash Gogineni
Regasa Yadeta Sembeta
Thermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregate
Scientific Reports
Geopolymer concrete
Recycled coarse aggregate
Copper slag
Mechanical strength of concrete
Elevated temperature
title Thermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregate
title_full Thermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregate
title_fullStr Thermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregate
title_full_unstemmed Thermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregate
title_short Thermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregate
title_sort thermal and mechanical performance of geopolymer concrete with recycled aggregate and copper slag as fine aggregate
topic Geopolymer concrete
Recycled coarse aggregate
Copper slag
Mechanical strength of concrete
Elevated temperature
url https://doi.org/10.1038/s41598-025-15153-y
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AT pramodkumar thermalandmechanicalperformanceofgeopolymerconcretewithrecycledaggregateandcopperslagasfineaggregate
AT bheempratap thermalandmechanicalperformanceofgeopolymerconcretewithrecycledaggregateandcopperslagasfineaggregate
AT abhilashgogineni thermalandmechanicalperformanceofgeopolymerconcretewithrecycledaggregateandcopperslagasfineaggregate
AT regasayadetasembeta thermalandmechanicalperformanceofgeopolymerconcretewithrecycledaggregateandcopperslagasfineaggregate