A cost-effective modular laboratory solution for industrial automation and applied engineering education

In today’s digital landscape, affordable Programmable Logic Controllers (PLCs) for industrial automation and applied engineering education are essential, as traditional setups are often too costly for many institutions and individuals. In this paper, a cost-effective, modular PLC lab was designed an...

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Main Authors: Musa Al-Yaman, Dana Alswaiti, Adham Alsharkawi, Majid Al-Taee
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:MethodsX
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Online Access:http://www.sciencedirect.com/science/article/pii/S2215016125002341
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author Musa Al-Yaman
Dana Alswaiti
Adham Alsharkawi
Majid Al-Taee
author_facet Musa Al-Yaman
Dana Alswaiti
Adham Alsharkawi
Majid Al-Taee
author_sort Musa Al-Yaman
collection DOAJ
description In today’s digital landscape, affordable Programmable Logic Controllers (PLCs) for industrial automation and applied engineering education are essential, as traditional setups are often too costly for many institutions and individuals. In this paper, a cost-effective, modular PLC lab was designed and developed to enable hands-on learning in industrial automation. The lab accommodates ten pairs of trainees, allowing for simultaneous experimentation using modular simulation kits tailored for various applications, such as traffic light systems, elevators, and automated filling systems. Trainees can prepare, test, and verify their code on these kits in real-time, enhancing their hands-on experience with programmable logic controllers. Each kit offers a set of features, including an integrated input/output interface that supports a variety of input types (e.g., switches, sensors, and push buttons) and output options (e.g., lights, motors, and actuators). This well-rounded setup is specifically designed to meet the educational and training objectives of the lab, promoting an interactive learning environment that develops essential automation skills and builds trainee confidence in applying PLC technology across real-world scenarios. • Offers a cost-effective PLC solution for industrial automation and engineering education, addressing the high cost of traditional systems. • Provides a scalable PLC lab setup developed to facilitate hands-on learning and practical experience in industrial automation, enabling simultaneous experimentation and collaborative learning. • Aligns with educational objectives, fostering an interactive, hands-on environment that builds essential automation skills, by enabling real-code preparation, testing and verification.
format Article
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institution Kabale University
issn 2215-0161
language English
publishDate 2025-06-01
publisher Elsevier
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series MethodsX
spelling doaj-art-8f5d20930ca7407e928bcd1ce100ff442025-08-20T03:32:03ZengElsevierMethodsX2215-01612025-06-011410338810.1016/j.mex.2025.103388A cost-effective modular laboratory solution for industrial automation and applied engineering educationMusa Al-Yaman0Dana Alswaiti1Adham Alsharkawi2Majid Al-Taee3Mechatronics Engineering Department, University of Jordan, Amman, Jordan; Corresponding author.Mechatronics Engineering Department, University of Jordan, Amman, JordanMechatronics Engineering Department, University of Jordan, Amman, JordanIndependent Consultant of Computing and Systems Engineering, Liverpool, UKIn today’s digital landscape, affordable Programmable Logic Controllers (PLCs) for industrial automation and applied engineering education are essential, as traditional setups are often too costly for many institutions and individuals. In this paper, a cost-effective, modular PLC lab was designed and developed to enable hands-on learning in industrial automation. The lab accommodates ten pairs of trainees, allowing for simultaneous experimentation using modular simulation kits tailored for various applications, such as traffic light systems, elevators, and automated filling systems. Trainees can prepare, test, and verify their code on these kits in real-time, enhancing their hands-on experience with programmable logic controllers. Each kit offers a set of features, including an integrated input/output interface that supports a variety of input types (e.g., switches, sensors, and push buttons) and output options (e.g., lights, motors, and actuators). This well-rounded setup is specifically designed to meet the educational and training objectives of the lab, promoting an interactive learning environment that develops essential automation skills and builds trainee confidence in applying PLC technology across real-world scenarios. • Offers a cost-effective PLC solution for industrial automation and engineering education, addressing the high cost of traditional systems. • Provides a scalable PLC lab setup developed to facilitate hands-on learning and practical experience in industrial automation, enabling simultaneous experimentation and collaborative learning. • Aligns with educational objectives, fostering an interactive, hands-on environment that builds essential automation skills, by enabling real-code preparation, testing and verification.http://www.sciencedirect.com/science/article/pii/S2215016125002341Modular and Transferable PLC Method
spellingShingle Musa Al-Yaman
Dana Alswaiti
Adham Alsharkawi
Majid Al-Taee
A cost-effective modular laboratory solution for industrial automation and applied engineering education
MethodsX
Modular and Transferable PLC Method
title A cost-effective modular laboratory solution for industrial automation and applied engineering education
title_full A cost-effective modular laboratory solution for industrial automation and applied engineering education
title_fullStr A cost-effective modular laboratory solution for industrial automation and applied engineering education
title_full_unstemmed A cost-effective modular laboratory solution for industrial automation and applied engineering education
title_short A cost-effective modular laboratory solution for industrial automation and applied engineering education
title_sort cost effective modular laboratory solution for industrial automation and applied engineering education
topic Modular and Transferable PLC Method
url http://www.sciencedirect.com/science/article/pii/S2215016125002341
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