Stabilizing milk-derived extracellular vesicles (mEVs) through lyophilization: a novel trehalose and tryptophan formulation for maintaining structure and Bioactivity during long-term storage

Abstract Extracellular vesicles (EVs) are widely investigated for their implications in cell-cell signaling, immune modulation, disease pathogenesis, cancer, regenerative medicine, and as a potential drug delivery vector. However, maintaining integrity and bioactivity of EVs between Good Manufacturi...

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Main Authors: Alan B. Dogan, Spencer R. Marsh, Rachel J. Tschetter, Claire E. Beard, Md R. Amin, L. Jane Jourdan, Robert G. Gourdie
Format: Article
Language:English
Published: BMC 2025-01-01
Series:Journal of Biological Engineering
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Online Access:https://doi.org/10.1186/s13036-024-00470-z
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author Alan B. Dogan
Spencer R. Marsh
Rachel J. Tschetter
Claire E. Beard
Md R. Amin
L. Jane Jourdan
Robert G. Gourdie
author_facet Alan B. Dogan
Spencer R. Marsh
Rachel J. Tschetter
Claire E. Beard
Md R. Amin
L. Jane Jourdan
Robert G. Gourdie
author_sort Alan B. Dogan
collection DOAJ
description Abstract Extracellular vesicles (EVs) are widely investigated for their implications in cell-cell signaling, immune modulation, disease pathogenesis, cancer, regenerative medicine, and as a potential drug delivery vector. However, maintaining integrity and bioactivity of EVs between Good Manufacturing Practice separation/filtration and end-user application remains a consistent bottleneck towards commercialization. Milk-derived extracellular vesicles (mEVs), separated from bovine milk, could provide a relatively low-cost, scalable platform for large-scale mEV production; however, the reliance on cold supply chain for storage remains a logistical and financial burden for biologics that are unstable at room temperature. Herein, we aim to characterize and engineer a freeze-dried, mEV formulation that can be stored at room temperature without sacrificing structure/bioactivity and can be reconstituted before delivery. In addition to undertaking established mEV assays of structure and function on our preparations, we introduce a novel, efficient, high throughput assay of mEV bioactivity based on Electric Cell Substrate Impedance Sensing (ECIS) in Human dermal fibroblast monolayers. By adding appropriate excipients, such as trehalose and tryptophan, we describe a protective formulation that preserves mEV bioactivity during long-term, room temperature storage. Our identification of the efficacy of tryptophan as a novel additive to mEV lyophilization solutions could represent a significant advancement in stabilizing small extracellular vesicles outside of cold storage conditions.
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spelling doaj-art-8e0da3fdd1c145a3828186186e72420f2025-01-19T12:26:33ZengBMCJournal of Biological Engineering1754-16112025-01-0119111610.1186/s13036-024-00470-zStabilizing milk-derived extracellular vesicles (mEVs) through lyophilization: a novel trehalose and tryptophan formulation for maintaining structure and Bioactivity during long-term storageAlan B. Dogan0Spencer R. Marsh1Rachel J. Tschetter2Claire E. Beard3Md R. Amin4L. Jane Jourdan5Robert G. Gourdie6Virginia Tech Carilion School of MedicineFralin Biomedical Research Institute at Virginia Tech CarilionMaterials Science and Engineering, Virginia TechFralin Biomedical Research Institute at Virginia Tech CarilionFralin Biomedical Research Institute at Virginia Tech CarilionFralin Biomedical Research Institute at Virginia Tech CarilionFralin Biomedical Research Institute at Virginia Tech CarilionAbstract Extracellular vesicles (EVs) are widely investigated for their implications in cell-cell signaling, immune modulation, disease pathogenesis, cancer, regenerative medicine, and as a potential drug delivery vector. However, maintaining integrity and bioactivity of EVs between Good Manufacturing Practice separation/filtration and end-user application remains a consistent bottleneck towards commercialization. Milk-derived extracellular vesicles (mEVs), separated from bovine milk, could provide a relatively low-cost, scalable platform for large-scale mEV production; however, the reliance on cold supply chain for storage remains a logistical and financial burden for biologics that are unstable at room temperature. Herein, we aim to characterize and engineer a freeze-dried, mEV formulation that can be stored at room temperature without sacrificing structure/bioactivity and can be reconstituted before delivery. In addition to undertaking established mEV assays of structure and function on our preparations, we introduce a novel, efficient, high throughput assay of mEV bioactivity based on Electric Cell Substrate Impedance Sensing (ECIS) in Human dermal fibroblast monolayers. By adding appropriate excipients, such as trehalose and tryptophan, we describe a protective formulation that preserves mEV bioactivity during long-term, room temperature storage. Our identification of the efficacy of tryptophan as a novel additive to mEV lyophilization solutions could represent a significant advancement in stabilizing small extracellular vesicles outside of cold storage conditions.https://doi.org/10.1186/s13036-024-00470-zMilk-derived EVsExtracellular vesiclesLyophilizationTrehaloseTryptophanRoom temperature storage
spellingShingle Alan B. Dogan
Spencer R. Marsh
Rachel J. Tschetter
Claire E. Beard
Md R. Amin
L. Jane Jourdan
Robert G. Gourdie
Stabilizing milk-derived extracellular vesicles (mEVs) through lyophilization: a novel trehalose and tryptophan formulation for maintaining structure and Bioactivity during long-term storage
Journal of Biological Engineering
Milk-derived EVs
Extracellular vesicles
Lyophilization
Trehalose
Tryptophan
Room temperature storage
title Stabilizing milk-derived extracellular vesicles (mEVs) through lyophilization: a novel trehalose and tryptophan formulation for maintaining structure and Bioactivity during long-term storage
title_full Stabilizing milk-derived extracellular vesicles (mEVs) through lyophilization: a novel trehalose and tryptophan formulation for maintaining structure and Bioactivity during long-term storage
title_fullStr Stabilizing milk-derived extracellular vesicles (mEVs) through lyophilization: a novel trehalose and tryptophan formulation for maintaining structure and Bioactivity during long-term storage
title_full_unstemmed Stabilizing milk-derived extracellular vesicles (mEVs) through lyophilization: a novel trehalose and tryptophan formulation for maintaining structure and Bioactivity during long-term storage
title_short Stabilizing milk-derived extracellular vesicles (mEVs) through lyophilization: a novel trehalose and tryptophan formulation for maintaining structure and Bioactivity during long-term storage
title_sort stabilizing milk derived extracellular vesicles mevs through lyophilization a novel trehalose and tryptophan formulation for maintaining structure and bioactivity during long term storage
topic Milk-derived EVs
Extracellular vesicles
Lyophilization
Trehalose
Tryptophan
Room temperature storage
url https://doi.org/10.1186/s13036-024-00470-z
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