FATIGUE EVALUATION OF ELECTRIC SHOVEL HANDLE WELDED STRUCTURE BASED ON BATTLLE STRUCTURAL STRESS APPROACH

To calculate the fatigue strength of complex handle welded structure under cyclic loading,the stress time history of handle component under cyclic loading was solved using transient modal dynamic analysis method,and the fatigue life of welded structure was calculated using mesh-size insensitive Batt...

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Main Authors: ZOU Wei, CHENG ShuPei, XIAO Zheng
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2020-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.06.029
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author ZOU Wei
CHENG ShuPei
XIAO Zheng
author_facet ZOU Wei
CHENG ShuPei
XIAO Zheng
author_sort ZOU Wei
collection DOAJ
description To calculate the fatigue strength of complex handle welded structure under cyclic loading,the stress time history of handle component under cyclic loading was solved using transient modal dynamic analysis method,and the fatigue life of welded structure was calculated using mesh-size insensitive Battlle structural stress approach.It was found that the fatigue strength of original handle welded structure is insufficient because the ear plate connection structure is inconsistent,which results in stress concentration.The transition plate was added to the improved welded structure and the calculation result shows the maximum structural stress near the weld lines is 44.9% lower than that of the original structure,and the stress is relatively uniform.The fatigue life of the improved one was estimated to be 4 years and 5 months.The weld failure of improved welded structure has not occurred for more than 3 years in service in two equipments,which meets the application requirements.For large welded structures which are difficult to conduct physical tests,the numerical calculation based on Battlle structural stress approach can provide a basis for structural design.
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institution DOAJ
issn 1001-9669
language zho
publishDate 2020-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-8dc631d5cc334cf78b21b388e0909a712025-08-20T02:41:45ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692020-01-01421473147930609470FATIGUE EVALUATION OF ELECTRIC SHOVEL HANDLE WELDED STRUCTURE BASED ON BATTLLE STRUCTURAL STRESS APPROACHZOU WeiCHENG ShuPeiXIAO ZhengTo calculate the fatigue strength of complex handle welded structure under cyclic loading,the stress time history of handle component under cyclic loading was solved using transient modal dynamic analysis method,and the fatigue life of welded structure was calculated using mesh-size insensitive Battlle structural stress approach.It was found that the fatigue strength of original handle welded structure is insufficient because the ear plate connection structure is inconsistent,which results in stress concentration.The transition plate was added to the improved welded structure and the calculation result shows the maximum structural stress near the weld lines is 44.9% lower than that of the original structure,and the stress is relatively uniform.The fatigue life of the improved one was estimated to be 4 years and 5 months.The weld failure of improved welded structure has not occurred for more than 3 years in service in two equipments,which meets the application requirements.For large welded structures which are difficult to conduct physical tests,the numerical calculation based on Battlle structural stress approach can provide a basis for structural design.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.06.029Battlle structural stress approachElectric shovel handleWelded structureFatigue life
spellingShingle ZOU Wei
CHENG ShuPei
XIAO Zheng
FATIGUE EVALUATION OF ELECTRIC SHOVEL HANDLE WELDED STRUCTURE BASED ON BATTLLE STRUCTURAL STRESS APPROACH
Jixie qiangdu
Battlle structural stress approach
Electric shovel handle
Welded structure
Fatigue life
title FATIGUE EVALUATION OF ELECTRIC SHOVEL HANDLE WELDED STRUCTURE BASED ON BATTLLE STRUCTURAL STRESS APPROACH
title_full FATIGUE EVALUATION OF ELECTRIC SHOVEL HANDLE WELDED STRUCTURE BASED ON BATTLLE STRUCTURAL STRESS APPROACH
title_fullStr FATIGUE EVALUATION OF ELECTRIC SHOVEL HANDLE WELDED STRUCTURE BASED ON BATTLLE STRUCTURAL STRESS APPROACH
title_full_unstemmed FATIGUE EVALUATION OF ELECTRIC SHOVEL HANDLE WELDED STRUCTURE BASED ON BATTLLE STRUCTURAL STRESS APPROACH
title_short FATIGUE EVALUATION OF ELECTRIC SHOVEL HANDLE WELDED STRUCTURE BASED ON BATTLLE STRUCTURAL STRESS APPROACH
title_sort fatigue evaluation of electric shovel handle welded structure based on battlle structural stress approach
topic Battlle structural stress approach
Electric shovel handle
Welded structure
Fatigue life
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.06.029
work_keys_str_mv AT zouwei fatigueevaluationofelectricshovelhandleweldedstructurebasedonbattllestructuralstressapproach
AT chengshupei fatigueevaluationofelectricshovelhandleweldedstructurebasedonbattllestructuralstressapproach
AT xiaozheng fatigueevaluationofelectricshovelhandleweldedstructurebasedonbattllestructuralstressapproach