The synthesis of hexamethylene diisocyanate microcapsules and mechanisms of self-healing geopolymer through an isocyanate- hydroxy system

Geopolymer materials represent a promising green cementitious material; however, their relatively poor volume stability and higher risk of cracking limit their engineering applications. Therefore, it is necessary to develop geopolymer concrete with self-healing capabilities. This study uses hexameth...

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Main Authors: Yongming Han, Wenting Dai, Yanzhong Ju, Dehong Wang, Mo Liu, Lu Zhou, Xiaolei Zhang, Xue Yang
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Construction Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525003791
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author Yongming Han
Wenting Dai
Yanzhong Ju
Dehong Wang
Mo Liu
Lu Zhou
Xiaolei Zhang
Xue Yang
author_facet Yongming Han
Wenting Dai
Yanzhong Ju
Dehong Wang
Mo Liu
Lu Zhou
Xiaolei Zhang
Xue Yang
author_sort Yongming Han
collection DOAJ
description Geopolymer materials represent a promising green cementitious material; however, their relatively poor volume stability and higher risk of cracking limit their engineering applications. Therefore, it is necessary to develop geopolymer concrete with self-healing capabilities. This study uses hexamethylene diisocyanate as the core material and polyethylene wax as the wall material to prepare single-component microcapsules suitable for the highly alkaline environment of self-healing geopolymer concrete through a melt dispersion condensation method. The results show that the microcapsules possess a rough-surfaced spherical core-shell structure and appropriate particle size, offering high mechanical properties and reliable thermal stability. The core content of microcapsules can reach 71.6 % with good sealing performance. The addition of a small amount of microcapsules will improve the mechanical properties of geopolymer and improve the pore size distribution, and the compressive strength reserved rate can be increased by 36.6 %, and the crack repair rate can reach 64.2 %. When isocyanate interacts with hydroxyl groups and water molecules on the matrix surface in the cracked area, variations in microcapsule dosages result in the formation of polyurethane-polyurea bonding materials with diverse structures and types, as well as transition layer bonding with the matrix. The reaction of an appropriate amount of isocyanate with water molecules is beneficial to improving the bonding strength, whereas an excessive reaction weakens it.
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spelling doaj-art-8d9be4cf11864adebcfafc70f41f5d8a2025-08-20T02:49:22ZengElsevierCase Studies in Construction Materials2214-50952025-07-0122e0458110.1016/j.cscm.2025.e04581The synthesis of hexamethylene diisocyanate microcapsules and mechanisms of self-healing geopolymer through an isocyanate- hydroxy systemYongming Han0Wenting Dai1Yanzhong Ju2Dehong Wang3Mo Liu4Lu Zhou5Xiaolei Zhang6Xue Yang7College of Construction Engineering, Jilin University, Changchun, China; School of Civil Engineering and Architecture, Northeast Electric Power University, Jilin, ChinaCollege of Construction Engineering, Jilin University, Changchun, China; Corresponding author.School of Civil Engineering and Architecture, Northeast Electric Power University, Jilin, ChinaSchool of Civil Engineering and Architecture, Northeast Electric Power University, Jilin, ChinaCollege of Construction Engineering, Jilin University, Changchun, ChinaCollege of Construction Engineering, Jilin University, Changchun, ChinaSchool of Civil Engineering and Architecture, Northeast Electric Power University, Jilin, ChinaCollege of Construction Engineering, Jilin University, Changchun, ChinaGeopolymer materials represent a promising green cementitious material; however, their relatively poor volume stability and higher risk of cracking limit their engineering applications. Therefore, it is necessary to develop geopolymer concrete with self-healing capabilities. This study uses hexamethylene diisocyanate as the core material and polyethylene wax as the wall material to prepare single-component microcapsules suitable for the highly alkaline environment of self-healing geopolymer concrete through a melt dispersion condensation method. The results show that the microcapsules possess a rough-surfaced spherical core-shell structure and appropriate particle size, offering high mechanical properties and reliable thermal stability. The core content of microcapsules can reach 71.6 % with good sealing performance. The addition of a small amount of microcapsules will improve the mechanical properties of geopolymer and improve the pore size distribution, and the compressive strength reserved rate can be increased by 36.6 %, and the crack repair rate can reach 64.2 %. When isocyanate interacts with hydroxyl groups and water molecules on the matrix surface in the cracked area, variations in microcapsule dosages result in the formation of polyurethane-polyurea bonding materials with diverse structures and types, as well as transition layer bonding with the matrix. The reaction of an appropriate amount of isocyanate with water molecules is beneficial to improving the bonding strength, whereas an excessive reaction weakens it.http://www.sciencedirect.com/science/article/pii/S2214509525003791MicrocapsuleGeopolymerSelf-healing
spellingShingle Yongming Han
Wenting Dai
Yanzhong Ju
Dehong Wang
Mo Liu
Lu Zhou
Xiaolei Zhang
Xue Yang
The synthesis of hexamethylene diisocyanate microcapsules and mechanisms of self-healing geopolymer through an isocyanate- hydroxy system
Case Studies in Construction Materials
Microcapsule
Geopolymer
Self-healing
title The synthesis of hexamethylene diisocyanate microcapsules and mechanisms of self-healing geopolymer through an isocyanate- hydroxy system
title_full The synthesis of hexamethylene diisocyanate microcapsules and mechanisms of self-healing geopolymer through an isocyanate- hydroxy system
title_fullStr The synthesis of hexamethylene diisocyanate microcapsules and mechanisms of self-healing geopolymer through an isocyanate- hydroxy system
title_full_unstemmed The synthesis of hexamethylene diisocyanate microcapsules and mechanisms of self-healing geopolymer through an isocyanate- hydroxy system
title_short The synthesis of hexamethylene diisocyanate microcapsules and mechanisms of self-healing geopolymer through an isocyanate- hydroxy system
title_sort synthesis of hexamethylene diisocyanate microcapsules and mechanisms of self healing geopolymer through an isocyanate hydroxy system
topic Microcapsule
Geopolymer
Self-healing
url http://www.sciencedirect.com/science/article/pii/S2214509525003791
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