Structural Design and Mechanical Characteristics of a New Prefabricated Combined-Accident Oil Tank

To address the persistent challenges of substantial land occupation, intricate construction sequencing, and extended project timelines inherent to conventional substation accident oil sumps, this research introduces a novel integrally prefabricated circular cross-section oil containment structure. T...

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Bibliographic Details
Main Authors: Xuan Lu, Cheng Zhao, Hui Xu, Jie Zhu, Yan Feng, Xinyang Shi, Pengyan Wang
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Buildings
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Online Access:https://www.mdpi.com/2075-5309/15/14/2477
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Summary:To address the persistent challenges of substantial land occupation, intricate construction sequencing, and extended project timelines inherent to conventional substation accident oil sumps, this research introduces a novel integrally prefabricated circular cross-section oil containment structure. The study establishes a finite element representation of this prefabricated system to systematically examine structural deformation mechanisms and failure patterns under combined hydrostatic and geostatic loading scenarios. Through parametric analysis of the oil tank structure, the influences of longitudinal reinforcement diameter, thickness–diameter ratio, height–diameter ratio, and concrete-strength grade on the mechanical characteristics of the structure are explored. Utilizing the response surface methodology for the parametric optimization in finite element analysis, a comprehensive optimization of critical geometric design variables is conducted. These results indicate that longitudinal reinforcement diameter and concrete-strength grade exert negligible influence on concrete stress except for stress increase under internal pressure, with higher concrete grades. The thickness-to-diameter ratio dominantly regulates structural responses: response surface optimization achieved 12% stress reduction and 14% displacement mitigation at 220 mm wall thickness under internal pressure, despite a 4% stress increase under external loading. Height-dependent effects require specific optimization, with 18% stress reduction beyond 3000 mm under external pressure but 20% stress increase at 3400 mm under top loads. Geometric refinements enable 34–50% displacement reduction in critical zones, providing validated references for prefabricated oil tanks.
ISSN:2075-5309