Single-cell protein production from CO2 and electricity with a recirculating anaerobic-aerobic bioprocess

Microbial electrosynthesis (MES) represents a promising approach for converting CO2 into organic chemicals. However, its industrial application is hindered by low-value products, such as acetate and methane, and insufficient productivity. To address these limitations, coupling acetate production via...

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Main Authors: Zeyan Pan, Yuhan Guo, Weihe Rong, Sheng Wang, Kai Cui, Wenfang Cai, Zhihui Shi, Xiaona Hu, Guokun Wang, Kun Guo
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Environmental Science and Ecotechnology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666498425000031
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author Zeyan Pan
Yuhan Guo
Weihe Rong
Sheng Wang
Kai Cui
Wenfang Cai
Zhihui Shi
Xiaona Hu
Guokun Wang
Kun Guo
author_facet Zeyan Pan
Yuhan Guo
Weihe Rong
Sheng Wang
Kai Cui
Wenfang Cai
Zhihui Shi
Xiaona Hu
Guokun Wang
Kun Guo
author_sort Zeyan Pan
collection DOAJ
description Microbial electrosynthesis (MES) represents a promising approach for converting CO2 into organic chemicals. However, its industrial application is hindered by low-value products, such as acetate and methane, and insufficient productivity. To address these limitations, coupling acetate production via MES with microbial upgrading to higher-value compounds offers a viable solution. Here we show an integrated reactor that recirculates a cell-free medium between an MES reactor hosting anaerobic homoacetogens (Acetobacterium) and a continuously stirred tank bioreactor hosting aerobic acetate-utilizing bacteria (Alcaligenes) for efficient single-cell protein (SCP) production from CO₂ and electricity. The reactor achieved a maximum cell dry weight (CDW) of 17.4 g L−1, with an average production rate of 1.5 g L−1 d−1. The protein content of the biomass reached 74% of the dry weight. Moreover, the integrated design significantly reduced wastewater generation, mitigated product inhibition, and enhanced SCP production. These results demonstrate the potential of this integrated reactor for the efficient and sustainable production of high-value bioproducts from CO2 and electricity using acetate as a key intermediate.
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institution OA Journals
issn 2666-4984
language English
publishDate 2025-03-01
publisher Elsevier
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series Environmental Science and Ecotechnology
spelling doaj-art-8b018e0035f34978985bed2e1c80d8c72025-08-20T01:55:41ZengElsevierEnvironmental Science and Ecotechnology2666-49842025-03-012410052510.1016/j.ese.2025.100525Single-cell protein production from CO2 and electricity with a recirculating anaerobic-aerobic bioprocessZeyan Pan0Yuhan Guo1Weihe Rong2Sheng Wang3Kai Cui4Wenfang Cai5Zhihui Shi6Xiaona Hu7Guokun Wang8Kun Guo9School of Chemical Engineering and Technology, Xi'an Jiaotong University, Xi'an, 710049, ChinaSchool of Chemical Engineering and Technology, Xi'an Jiaotong University, Xi'an, 710049, ChinaKey Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, 300308, ChinaShanghai Zelixir Biotech Company Ltd., Shanghai, 200030, ChinaSchool of Chemical Engineering and Technology, Xi'an Jiaotong University, Xi'an, 710049, ChinaSchool of Chemical Engineering and Technology, Xi'an Jiaotong University, Xi'an, 710049, ChinaKey Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, 300308, ChinaSchool of Ecology and Environment, Zhengzhou University, Zhengzhou, 450000, ChinaKey Laboratory of Engineering Biology for Low-carbon Manufacturing, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, 300308, China; Corresponding author.School of Chemical Engineering and Technology, Xi'an Jiaotong University, Xi'an, 710049, China; Xi’an Key Laboratory of C1 Compound Bioconversion Technology, Xi’an Jiaotong University, Xi’an, 710049, China; Corresponding author.Microbial electrosynthesis (MES) represents a promising approach for converting CO2 into organic chemicals. However, its industrial application is hindered by low-value products, such as acetate and methane, and insufficient productivity. To address these limitations, coupling acetate production via MES with microbial upgrading to higher-value compounds offers a viable solution. Here we show an integrated reactor that recirculates a cell-free medium between an MES reactor hosting anaerobic homoacetogens (Acetobacterium) and a continuously stirred tank bioreactor hosting aerobic acetate-utilizing bacteria (Alcaligenes) for efficient single-cell protein (SCP) production from CO₂ and electricity. The reactor achieved a maximum cell dry weight (CDW) of 17.4 g L−1, with an average production rate of 1.5 g L−1 d−1. The protein content of the biomass reached 74% of the dry weight. Moreover, the integrated design significantly reduced wastewater generation, mitigated product inhibition, and enhanced SCP production. These results demonstrate the potential of this integrated reactor for the efficient and sustainable production of high-value bioproducts from CO2 and electricity using acetate as a key intermediate.http://www.sciencedirect.com/science/article/pii/S2666498425000031Microbial electrosynthesisMicrobial acetate upgradingSingle-cell proteinCO2 utilizationAcetate
spellingShingle Zeyan Pan
Yuhan Guo
Weihe Rong
Sheng Wang
Kai Cui
Wenfang Cai
Zhihui Shi
Xiaona Hu
Guokun Wang
Kun Guo
Single-cell protein production from CO2 and electricity with a recirculating anaerobic-aerobic bioprocess
Environmental Science and Ecotechnology
Microbial electrosynthesis
Microbial acetate upgrading
Single-cell protein
CO2 utilization
Acetate
title Single-cell protein production from CO2 and electricity with a recirculating anaerobic-aerobic bioprocess
title_full Single-cell protein production from CO2 and electricity with a recirculating anaerobic-aerobic bioprocess
title_fullStr Single-cell protein production from CO2 and electricity with a recirculating anaerobic-aerobic bioprocess
title_full_unstemmed Single-cell protein production from CO2 and electricity with a recirculating anaerobic-aerobic bioprocess
title_short Single-cell protein production from CO2 and electricity with a recirculating anaerobic-aerobic bioprocess
title_sort single cell protein production from co2 and electricity with a recirculating anaerobic aerobic bioprocess
topic Microbial electrosynthesis
Microbial acetate upgrading
Single-cell protein
CO2 utilization
Acetate
url http://www.sciencedirect.com/science/article/pii/S2666498425000031
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