Nanomaterial-based thermal spray coating technology: A review

One of the notable uses of nanomaterials is nano coating, which focuses on altering surface characteristics by depositing a thin layer of nanoparticles. Combining thermal spray coating with nano materials is a promising arena and offer certain advantages such as the versatility of the fluids, little...

Full description

Saved in:
Bibliographic Details
Main Authors: Kazi Sirajul Islam, Niloy Chowdhury, Rubaiyat Islam, Puja Mitra, Arpita Dutta, Amit Roy Supal
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844025017736
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850133759237554176
author Kazi Sirajul Islam
Niloy Chowdhury
Rubaiyat Islam
Puja Mitra
Arpita Dutta
Amit Roy Supal
author_facet Kazi Sirajul Islam
Niloy Chowdhury
Rubaiyat Islam
Puja Mitra
Arpita Dutta
Amit Roy Supal
author_sort Kazi Sirajul Islam
collection DOAJ
description One of the notable uses of nanomaterials is nano coating, which focuses on altering surface characteristics by depositing a thin layer of nanoparticles. Combining thermal spray coating with nano materials is a promising arena and offer certain advantages such as the versatility of the fluids, little liquid waste, durability, resistance to wear, corrosion, easy control over the thickness and roughness of the film and can be used in varieties of products such as biomaterials, photocatalysts, ceramics, pharmaceuticals, batteries, semiconductors, and sensors without appreciably altering the material's weight, thickness, or look. This review analyzes various thermal spray coating techniques that utilizes nanomaterials. Moreover, it discusses on a no of nanomaterials that are being employed with thermal spray coating, impact of the combination on the properties of the final products and their applications. Different thermal spray techniques affect the final properties of nanomaterial-based coatings differently. Again, this review addresses the merits and challenges of incorporating nanomaterials with thermal spray coating. Lastly, it covers the merits, explored the contemporary researches going on and the future trend of nanomaterials based thermal spray coating.
format Article
id doaj-art-8a7a071484ef48c692dd21ca50bfc011
institution OA Journals
issn 2405-8440
language English
publishDate 2025-05-01
publisher Elsevier
record_format Article
series Heliyon
spelling doaj-art-8a7a071484ef48c692dd21ca50bfc0112025-08-20T02:31:52ZengElsevierHeliyon2405-84402025-05-011110e4338910.1016/j.heliyon.2025.e43389Nanomaterial-based thermal spray coating technology: A reviewKazi Sirajul Islam0Niloy Chowdhury1Rubaiyat Islam2Puja Mitra3Arpita Dutta4Amit Roy Supal5Department of Dyes and Chemical Engineering, Bangladesh University of Textiles, Dhaka, 1208, BangladeshDepartment of Yarn Engineering, Textile Engineering College, Begumganj, Noakhali, 3831, Bangladesh; Corresponding author.Department of Fabric Engineering, Textile Engineering College, Begumganj, Noakhali, 3831, BangladeshDepartment of Yarn Engineering, Textile Engineering College, Begumganj, Noakhali, 3831, BangladeshDepartment of Yarn Engineering, Textile Engineering College, Begumganj, Noakhali, 3831, BangladeshDepartment of Yarn Engineering, Textile Engineering College, Begumganj, Noakhali, 3831, BangladeshOne of the notable uses of nanomaterials is nano coating, which focuses on altering surface characteristics by depositing a thin layer of nanoparticles. Combining thermal spray coating with nano materials is a promising arena and offer certain advantages such as the versatility of the fluids, little liquid waste, durability, resistance to wear, corrosion, easy control over the thickness and roughness of the film and can be used in varieties of products such as biomaterials, photocatalysts, ceramics, pharmaceuticals, batteries, semiconductors, and sensors without appreciably altering the material's weight, thickness, or look. This review analyzes various thermal spray coating techniques that utilizes nanomaterials. Moreover, it discusses on a no of nanomaterials that are being employed with thermal spray coating, impact of the combination on the properties of the final products and their applications. Different thermal spray techniques affect the final properties of nanomaterial-based coatings differently. Again, this review addresses the merits and challenges of incorporating nanomaterials with thermal spray coating. Lastly, it covers the merits, explored the contemporary researches going on and the future trend of nanomaterials based thermal spray coating.http://www.sciencedirect.com/science/article/pii/S2405844025017736NanoCoatingThermal spray coatingProtective coatingsNanoscale
spellingShingle Kazi Sirajul Islam
Niloy Chowdhury
Rubaiyat Islam
Puja Mitra
Arpita Dutta
Amit Roy Supal
Nanomaterial-based thermal spray coating technology: A review
Heliyon
Nano
Coating
Thermal spray coating
Protective coatings
Nanoscale
title Nanomaterial-based thermal spray coating technology: A review
title_full Nanomaterial-based thermal spray coating technology: A review
title_fullStr Nanomaterial-based thermal spray coating technology: A review
title_full_unstemmed Nanomaterial-based thermal spray coating technology: A review
title_short Nanomaterial-based thermal spray coating technology: A review
title_sort nanomaterial based thermal spray coating technology a review
topic Nano
Coating
Thermal spray coating
Protective coatings
Nanoscale
url http://www.sciencedirect.com/science/article/pii/S2405844025017736
work_keys_str_mv AT kazisirajulislam nanomaterialbasedthermalspraycoatingtechnologyareview
AT niloychowdhury nanomaterialbasedthermalspraycoatingtechnologyareview
AT rubaiyatislam nanomaterialbasedthermalspraycoatingtechnologyareview
AT pujamitra nanomaterialbasedthermalspraycoatingtechnologyareview
AT arpitadutta nanomaterialbasedthermalspraycoatingtechnologyareview
AT amitroysupal nanomaterialbasedthermalspraycoatingtechnologyareview