Development of radiopaque FFF filaments for bone and teeth representation in 3D printed radiological objects

The use of 3D printing technologies is growing widely, including the possibility of design phantoms for imaging and dosimetry. For that, high attenuation tissues such as cortical bone, dentin and enamel need to be mimicked to accurately produce 3D printed phantoms, especially for Fused Filament Fabr...

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Main Authors: Matheus Savi, Marco Antônio Bertoncini Andrade, Daniel Villani, Orlando Rodrigues Jr, Maria da Penha Albuquerque Potiens
Format: Article
Language:English
Published: Brazilian Radiation Protection Society (Sociedade Brasileira de Proteção Radiológica, SBPR) 2022-02-01
Series:Brazilian Journal of Radiation Sciences
Subjects:
Online Access:https://bjrs.org.br/revista/index.php/REVISTA/article/view/1739
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author Matheus Savi
Marco Antônio Bertoncini Andrade
Daniel Villani
Orlando Rodrigues Jr
Maria da Penha Albuquerque Potiens
author_facet Matheus Savi
Marco Antônio Bertoncini Andrade
Daniel Villani
Orlando Rodrigues Jr
Maria da Penha Albuquerque Potiens
author_sort Matheus Savi
collection DOAJ
description The use of 3D printing technologies is growing widely, including the possibility of design phantoms for imaging and dosimetry. For that, high attenuation tissues such as cortical bone, dentin and enamel need to be mimicked to accurately produce 3D printed phantoms, especially for Fused Filament Fabrication (FFF) printing technology.  A Radiopaque FFF filament commercially available had been hard to be found; and this study aims to report, step-by-step, the development of a radiopaque FFF filament. A combination of radiopaque substances (Barium Sulfate - BaSO4 and Calcium Carbonate - CaCO3) was selected using the National Institute of Standards and Technology (NIST) XCOM tool theoretical data and added as filler in an Acrylonitrile Butadiene Styrene (ABS) matrix. The filament was homogenized and gone under first characterizations by analyzing its density, Scanning Electron Microscopy (SEM), Computed Tomography (CT) and micro-CT (µCT) scans. Three filaments were produced with different Hounsfield Units (HU) equivalences: XCT-A (1607HU), XCT-B (1965HU) and XCT-C (2624HU) with respective densities of 1.166(6) g/cm³, 1.211(2) g/cm³ and 1.271(3) g/cm³. With these values, high attenuation tissues, such as bones, dentine and enamel, can now be mimicked with FFF 3D printing technology, at a low cost of production.
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institution Kabale University
issn 2319-0612
language English
publishDate 2022-02-01
publisher Brazilian Radiation Protection Society (Sociedade Brasileira de Proteção Radiológica, SBPR)
record_format Article
series Brazilian Journal of Radiation Sciences
spelling doaj-art-89abf35c554149dcbf94cfa76add7b7f2025-08-20T03:27:52ZengBrazilian Radiation Protection Society (Sociedade Brasileira de Proteção Radiológica, SBPR)Brazilian Journal of Radiation Sciences2319-06122022-02-0110110.15392/bjrs.v10i1.17391359Development of radiopaque FFF filaments for bone and teeth representation in 3D printed radiological objectsMatheus Savi0Marco Antônio Bertoncini AndradeDaniel Villani1Orlando Rodrigues Jr2Maria da Penha Albuquerque Potiens3Instituto Federal de Santa CatarinaIPENIPENIPENThe use of 3D printing technologies is growing widely, including the possibility of design phantoms for imaging and dosimetry. For that, high attenuation tissues such as cortical bone, dentin and enamel need to be mimicked to accurately produce 3D printed phantoms, especially for Fused Filament Fabrication (FFF) printing technology.  A Radiopaque FFF filament commercially available had been hard to be found; and this study aims to report, step-by-step, the development of a radiopaque FFF filament. A combination of radiopaque substances (Barium Sulfate - BaSO4 and Calcium Carbonate - CaCO3) was selected using the National Institute of Standards and Technology (NIST) XCOM tool theoretical data and added as filler in an Acrylonitrile Butadiene Styrene (ABS) matrix. The filament was homogenized and gone under first characterizations by analyzing its density, Scanning Electron Microscopy (SEM), Computed Tomography (CT) and micro-CT (µCT) scans. Three filaments were produced with different Hounsfield Units (HU) equivalences: XCT-A (1607HU), XCT-B (1965HU) and XCT-C (2624HU) with respective densities of 1.166(6) g/cm³, 1.211(2) g/cm³ and 1.271(3) g/cm³. With these values, high attenuation tissues, such as bones, dentine and enamel, can now be mimicked with FFF 3D printing technology, at a low cost of production.https://bjrs.org.br/revista/index.php/REVISTA/article/view/17393d printingfused filament fabricationradiologyphantom
spellingShingle Matheus Savi
Marco Antônio Bertoncini Andrade
Daniel Villani
Orlando Rodrigues Jr
Maria da Penha Albuquerque Potiens
Development of radiopaque FFF filaments for bone and teeth representation in 3D printed radiological objects
Brazilian Journal of Radiation Sciences
3d printing
fused filament fabrication
radiology
phantom
title Development of radiopaque FFF filaments for bone and teeth representation in 3D printed radiological objects
title_full Development of radiopaque FFF filaments for bone and teeth representation in 3D printed radiological objects
title_fullStr Development of radiopaque FFF filaments for bone and teeth representation in 3D printed radiological objects
title_full_unstemmed Development of radiopaque FFF filaments for bone and teeth representation in 3D printed radiological objects
title_short Development of radiopaque FFF filaments for bone and teeth representation in 3D printed radiological objects
title_sort development of radiopaque fff filaments for bone and teeth representation in 3d printed radiological objects
topic 3d printing
fused filament fabrication
radiology
phantom
url https://bjrs.org.br/revista/index.php/REVISTA/article/view/1739
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AT danielvillani developmentofradiopaqueffffilamentsforboneandteethrepresentationin3dprintedradiologicalobjects
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