Real-Time Maintenance Optimization with Industrial Internet of Things

Efficient maintenance management is critical to ensuring the reliability and productivity of industrial systems. This article explores how the Industrial Internet of Things (IIoT) enables real-time maintenance optimization through data-driven decision-making. IIoT technologies, such as connected sma...

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Main Authors: Tamás Bányai, Ágota Bányai
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/10/5640
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author Tamás Bányai
Ágota Bányai
author_facet Tamás Bányai
Ágota Bányai
author_sort Tamás Bányai
collection DOAJ
description Efficient maintenance management is critical to ensuring the reliability and productivity of industrial systems. This article explores how the Industrial Internet of Things (IIoT) enables real-time maintenance optimization through data-driven decision-making. IIoT technologies, such as connected smart sensors and predictive analytics, provide continuous monitoring of equipment performance and state. Within the frame of this article, a novel mathematical model is proposed to support the real-time optimization of maintenance operations in production systems. The model makes this possible by using real-time state information to optimize maintenance operations, minimize maintenance costs, and maximize the efficiency of the production system. The results highlight the potential of IIoT to transform conventional maintenance strategies into dynamic, adaptive systems. This research contributes to advancing smart maintenance solutions for modern industrial applications.
format Article
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publisher MDPI AG
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series Applied Sciences
spelling doaj-art-896fde48cda24db5a97a068fe2fc3fc22025-08-20T03:47:48ZengMDPI AGApplied Sciences2076-34172025-05-011510564010.3390/app15105640Real-Time Maintenance Optimization with Industrial Internet of ThingsTamás Bányai0Ágota Bányai1Institute of Logistics, University of Miskolc, 3515 Miskolc, HungaryInstitute of Logistics, University of Miskolc, 3515 Miskolc, HungaryEfficient maintenance management is critical to ensuring the reliability and productivity of industrial systems. This article explores how the Industrial Internet of Things (IIoT) enables real-time maintenance optimization through data-driven decision-making. IIoT technologies, such as connected smart sensors and predictive analytics, provide continuous monitoring of equipment performance and state. Within the frame of this article, a novel mathematical model is proposed to support the real-time optimization of maintenance operations in production systems. The model makes this possible by using real-time state information to optimize maintenance operations, minimize maintenance costs, and maximize the efficiency of the production system. The results highlight the potential of IIoT to transform conventional maintenance strategies into dynamic, adaptive systems. This research contributes to advancing smart maintenance solutions for modern industrial applications.https://www.mdpi.com/2076-3417/15/10/5640maintenanceforecastingoptimizationefficiencyIndustrial Internet of Things solutionsrecursive objective function
spellingShingle Tamás Bányai
Ágota Bányai
Real-Time Maintenance Optimization with Industrial Internet of Things
Applied Sciences
maintenance
forecasting
optimization
efficiency
Industrial Internet of Things solutions
recursive objective function
title Real-Time Maintenance Optimization with Industrial Internet of Things
title_full Real-Time Maintenance Optimization with Industrial Internet of Things
title_fullStr Real-Time Maintenance Optimization with Industrial Internet of Things
title_full_unstemmed Real-Time Maintenance Optimization with Industrial Internet of Things
title_short Real-Time Maintenance Optimization with Industrial Internet of Things
title_sort real time maintenance optimization with industrial internet of things
topic maintenance
forecasting
optimization
efficiency
Industrial Internet of Things solutions
recursive objective function
url https://www.mdpi.com/2076-3417/15/10/5640
work_keys_str_mv AT tamasbanyai realtimemaintenanceoptimizationwithindustrialinternetofthings
AT agotabanyai realtimemaintenanceoptimizationwithindustrialinternetofthings