Designing a new ultra-high strength steel with multicomponent precipitates under material genetic design

Ultra-high strength steels with excellent strength, ductility and toughness have become one of indispensable high-performance structural materials. The development of ultra-high strength steels with higher performance has been widely concerned to break the strength-ductility trade-off. This study pr...

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Main Authors: Jihang Li, Jialong Tian, Dongping Zhan, Wei Wang, Zhouhua Jiang
Format: Article
Language:English
Published: Elsevier 2024-11-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424024104
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author Jihang Li
Jialong Tian
Dongping Zhan
Wei Wang
Zhouhua Jiang
author_facet Jihang Li
Jialong Tian
Dongping Zhan
Wei Wang
Zhouhua Jiang
author_sort Jihang Li
collection DOAJ
description Ultra-high strength steels with excellent strength, ductility and toughness have become one of indispensable high-performance structural materials. The development of ultra-high strength steels with higher performance has been widely concerned to break the strength-ductility trade-off. This study proposes a material inverse design strategy that combines material genetic design with thermodynamic calculation to search for new alloys with desirable microstructure and optimal strengthening contributions. Based on the advancement of the ‘Pareto Front’, a new steel with superior properties was successfully screened from 390,625 candidate individuals, which was verified by experiments. The experimental results show that a new steel Fe-0.25C-14.8Ni-17.0Co-2.54Mo-1.56Cr-0.53Al-1.06Cu-0.38V (wt. %) has been successfully developed. After quenching-cryogenic-aging process, the new steel achieved a superior combination of strength, ductility and toughness, with a yield strength of 2.2 GPa, an elongation-to-failure of 10% and a V-notch impact energy of 15 J. Multi-scale microstructure characterization indicates that such superior property synergy arises from the unique microstructure: lath martensite matrix with high-density dislocations and interstitial solid soluble carbon atoms, embedded fine M2C, NiAl and Cu-rich nanoprecipitates. We present an in-depth discussion on the origins of superior strength/ductility/toughness combinations of the new steel to validate the design strategy and provide an accessible pathway exploiting high-performance ultra-high strength steels.
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spelling doaj-art-88049e1c588148a9971390fadeab2c452025-08-20T01:57:25ZengElsevierJournal of Materials Research and Technology2238-78542024-11-01334449446110.1016/j.jmrt.2024.10.140Designing a new ultra-high strength steel with multicomponent precipitates under material genetic designJihang Li0Jialong Tian1Dongping Zhan2Wei Wang3Zhouhua Jiang4School of Metallurgy, Northeastern University, Shenyang, 110819, ChinaSchool of Metallurgy, Northeastern University, Shenyang, 110819, ChinaSchool of Metallurgy, Northeastern University, Shenyang, 110819, China; Corresponding author.Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016, China; Corresponding author.School of Metallurgy, Northeastern University, Shenyang, 110819, ChinaUltra-high strength steels with excellent strength, ductility and toughness have become one of indispensable high-performance structural materials. The development of ultra-high strength steels with higher performance has been widely concerned to break the strength-ductility trade-off. This study proposes a material inverse design strategy that combines material genetic design with thermodynamic calculation to search for new alloys with desirable microstructure and optimal strengthening contributions. Based on the advancement of the ‘Pareto Front’, a new steel with superior properties was successfully screened from 390,625 candidate individuals, which was verified by experiments. The experimental results show that a new steel Fe-0.25C-14.8Ni-17.0Co-2.54Mo-1.56Cr-0.53Al-1.06Cu-0.38V (wt. %) has been successfully developed. After quenching-cryogenic-aging process, the new steel achieved a superior combination of strength, ductility and toughness, with a yield strength of 2.2 GPa, an elongation-to-failure of 10% and a V-notch impact energy of 15 J. Multi-scale microstructure characterization indicates that such superior property synergy arises from the unique microstructure: lath martensite matrix with high-density dislocations and interstitial solid soluble carbon atoms, embedded fine M2C, NiAl and Cu-rich nanoprecipitates. We present an in-depth discussion on the origins of superior strength/ductility/toughness combinations of the new steel to validate the design strategy and provide an accessible pathway exploiting high-performance ultra-high strength steels.http://www.sciencedirect.com/science/article/pii/S2238785424024104Ultra-high strength steelMaterial genetic designMechanical propertiesNanoprecipitates
spellingShingle Jihang Li
Jialong Tian
Dongping Zhan
Wei Wang
Zhouhua Jiang
Designing a new ultra-high strength steel with multicomponent precipitates under material genetic design
Journal of Materials Research and Technology
Ultra-high strength steel
Material genetic design
Mechanical properties
Nanoprecipitates
title Designing a new ultra-high strength steel with multicomponent precipitates under material genetic design
title_full Designing a new ultra-high strength steel with multicomponent precipitates under material genetic design
title_fullStr Designing a new ultra-high strength steel with multicomponent precipitates under material genetic design
title_full_unstemmed Designing a new ultra-high strength steel with multicomponent precipitates under material genetic design
title_short Designing a new ultra-high strength steel with multicomponent precipitates under material genetic design
title_sort designing a new ultra high strength steel with multicomponent precipitates under material genetic design
topic Ultra-high strength steel
Material genetic design
Mechanical properties
Nanoprecipitates
url http://www.sciencedirect.com/science/article/pii/S2238785424024104
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AT jialongtian designinganewultrahighstrengthsteelwithmulticomponentprecipitatesundermaterialgeneticdesign
AT dongpingzhan designinganewultrahighstrengthsteelwithmulticomponentprecipitatesundermaterialgeneticdesign
AT weiwang designinganewultrahighstrengthsteelwithmulticomponentprecipitatesundermaterialgeneticdesign
AT zhouhuajiang designinganewultrahighstrengthsteelwithmulticomponentprecipitatesundermaterialgeneticdesign