The Effect of Blankholder Pressure on the Amount of Springback in the U-Draw Bending Process

Springback in sheet metal forming processes is a phenomenon that makes it difficult to obtain products with the desired geometry. This paper presents the results of research on the effect of the blankholder pressure on the elastic deformations of sheets during the forming of strip specimens (50 mm w...

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Main Author: Romuald Fejkiel
Format: Article
Language:English
Published: The Publishing House of the Rzeszow University of Technology 2024-12-01
Series:Advances in Mechanical and Materials Engineering
Subjects:
Online Access:https://journals.prz.edu.pl/amme/article/view/1826
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author Romuald Fejkiel
author_facet Romuald Fejkiel
author_sort Romuald Fejkiel
collection DOAJ
description Springback in sheet metal forming processes is a phenomenon that makes it difficult to obtain products with the desired geometry. This paper presents the results of research on the effect of the blankholder pressure on the elastic deformations of sheets during the forming of strip specimens (50 mm wide and 400 mm long) into U-shaped components. A special die was developed for the forming of sheet metals under variable blankholder pressure conditions in the range between 1 and 3 MPa. Three grades of sheets with significantly different properties were used as the research material: 6063 aluminium alloy, S235JR structural steel and X46Cr13 stainless steel. The research was conducted under dry friction conditions. The elastic deformations of the sheet metal in the U-draw bending process were of a different character in the punch radius and die radius areas. In the area of the punch edge, the springback coefficient decreased with increasing blankholder pressure. This relationship was observed for all the tested materials. In the area of the die edge, a decrease in the value of the bending angle was generally observed in relation to the bending angle in the loaded state.
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publisher The Publishing House of the Rzeszow University of Technology
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spelling doaj-art-87d8a5d543004aa1823bbe247004eb9c2025-08-20T03:11:53ZengThe Publishing House of the Rzeszow University of TechnologyAdvances in Mechanical and Materials Engineering2956-47942024-12-0141119520410.7862/rm.2024.17The Effect of Blankholder Pressure on the Amount of Springback in the U-Draw Bending ProcessRomuald Fejkiel0https://orcid.org/0000-0002-1339-2731Department of Mechanics and Machine Building, The University College of Applied Sciences in Krosno, ul. Wyspianskiego 20, 38-400 Krosno, PolandSpringback in sheet metal forming processes is a phenomenon that makes it difficult to obtain products with the desired geometry. This paper presents the results of research on the effect of the blankholder pressure on the elastic deformations of sheets during the forming of strip specimens (50 mm wide and 400 mm long) into U-shaped components. A special die was developed for the forming of sheet metals under variable blankholder pressure conditions in the range between 1 and 3 MPa. Three grades of sheets with significantly different properties were used as the research material: 6063 aluminium alloy, S235JR structural steel and X46Cr13 stainless steel. The research was conducted under dry friction conditions. The elastic deformations of the sheet metal in the U-draw bending process were of a different character in the punch radius and die radius areas. In the area of the punch edge, the springback coefficient decreased with increasing blankholder pressure. This relationship was observed for all the tested materials. In the area of the die edge, a decrease in the value of the bending angle was generally observed in relation to the bending angle in the loaded state.https://journals.prz.edu.pl/amme/article/view/1826elastic propertiesbendingsheet metalsheet metal formingspringback
spellingShingle Romuald Fejkiel
The Effect of Blankholder Pressure on the Amount of Springback in the U-Draw Bending Process
Advances in Mechanical and Materials Engineering
elastic properties
bending
sheet metal
sheet metal forming
springback
title The Effect of Blankholder Pressure on the Amount of Springback in the U-Draw Bending Process
title_full The Effect of Blankholder Pressure on the Amount of Springback in the U-Draw Bending Process
title_fullStr The Effect of Blankholder Pressure on the Amount of Springback in the U-Draw Bending Process
title_full_unstemmed The Effect of Blankholder Pressure on the Amount of Springback in the U-Draw Bending Process
title_short The Effect of Blankholder Pressure on the Amount of Springback in the U-Draw Bending Process
title_sort effect of blankholder pressure on the amount of springback in the u draw bending process
topic elastic properties
bending
sheet metal
sheet metal forming
springback
url https://journals.prz.edu.pl/amme/article/view/1826
work_keys_str_mv AT romualdfejkiel theeffectofblankholderpressureontheamountofspringbackintheudrawbendingprocess
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