Application of Online Semi-Supervised Learning Embedded With Chaotic Dynamics in Equipment Health Prognostics

The development of artificial intelligence (AI) methods with high generalization and robustness for industrial equipment prognostics remains a significant challenge. Traditional lifespan prediction models often struggle with complex, dynamic tasks that require real-time performance, primarily due to...

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Main Authors: Shuo Wang, Jun Li, Guangyu Hou, Dezhi Yuan
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/11037528/
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author Shuo Wang
Jun Li
Guangyu Hou
Dezhi Yuan
author_facet Shuo Wang
Jun Li
Guangyu Hou
Dezhi Yuan
author_sort Shuo Wang
collection DOAJ
description The development of artificial intelligence (AI) methods with high generalization and robustness for industrial equipment prognostics remains a significant challenge. Traditional lifespan prediction models often struggle with complex, dynamic tasks that require real-time performance, primarily due to limited data availability and the inherent constraints of supervised learning approaches. These models are typically overly reliant on labeled data, which is difficult to obtain in real-world industrial settings, and they suffer from poor dynamic adaptability when dealing with varying operating conditions. To address these limitations, we propose a novel data augmentation method inspired by chaos theory, designed specifically for real-time feature extraction from industrial equipment. In addition, we introduce a semi-supervised learning framework that integrates Kent mapping with model predictive control (MPC), enabling continuous, real-time correction of predictions. This approach is capable of learning from sparse labeled data while maintaining high accuracy in forecasting the remaining useful life (RUL) of critical industrial components, such as lithium-ion batteries, turbine engines, and bearings. By overcoming the traditional model limitations—such as excessive dependence on labeled data and poor adaptability to dynamic environments—our method demonstrates strong predictive capabilities and holds significant promise for real-world industrial applications, offering improved reliability and efficiency in equipment health monitoring and maintenance planning.
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spelling doaj-art-879f84db2e9d455caec4f6510b42ced52025-08-20T02:21:33ZengIEEEIEEE Access2169-35362025-01-011310398210399410.1109/ACCESS.2025.358026711037528Application of Online Semi-Supervised Learning Embedded With Chaotic Dynamics in Equipment Health PrognosticsShuo Wang0https://orcid.org/0009-0008-5280-850XJun Li1https://orcid.org/0009-0008-7474-1326Guangyu Hou2Dezhi Yuan3https://orcid.org/0000-0001-6655-3204School of Electrical and Electronic Engineering, Shanghai Institute of Technology, Shanghai, ChinaSchool of Electrical and Electronic Engineering, Shanghai Institute of Technology, Shanghai, ChinaDepartment of Science Island, University of Science and Technology of China, Hefei, ChinaSchool of Electrical and Electronic Engineering, Shanghai Institute of Technology, Shanghai, ChinaThe development of artificial intelligence (AI) methods with high generalization and robustness for industrial equipment prognostics remains a significant challenge. Traditional lifespan prediction models often struggle with complex, dynamic tasks that require real-time performance, primarily due to limited data availability and the inherent constraints of supervised learning approaches. These models are typically overly reliant on labeled data, which is difficult to obtain in real-world industrial settings, and they suffer from poor dynamic adaptability when dealing with varying operating conditions. To address these limitations, we propose a novel data augmentation method inspired by chaos theory, designed specifically for real-time feature extraction from industrial equipment. In addition, we introduce a semi-supervised learning framework that integrates Kent mapping with model predictive control (MPC), enabling continuous, real-time correction of predictions. This approach is capable of learning from sparse labeled data while maintaining high accuracy in forecasting the remaining useful life (RUL) of critical industrial components, such as lithium-ion batteries, turbine engines, and bearings. By overcoming the traditional model limitations—such as excessive dependence on labeled data and poor adaptability to dynamic environments—our method demonstrates strong predictive capabilities and holds significant promise for real-world industrial applications, offering improved reliability and efficiency in equipment health monitoring and maintenance planning.https://ieeexplore.ieee.org/document/11037528/Health prognosticssemi-supervisedchaotic dynamicsdata augmentationremaining useful life
spellingShingle Shuo Wang
Jun Li
Guangyu Hou
Dezhi Yuan
Application of Online Semi-Supervised Learning Embedded With Chaotic Dynamics in Equipment Health Prognostics
IEEE Access
Health prognostics
semi-supervised
chaotic dynamics
data augmentation
remaining useful life
title Application of Online Semi-Supervised Learning Embedded With Chaotic Dynamics in Equipment Health Prognostics
title_full Application of Online Semi-Supervised Learning Embedded With Chaotic Dynamics in Equipment Health Prognostics
title_fullStr Application of Online Semi-Supervised Learning Embedded With Chaotic Dynamics in Equipment Health Prognostics
title_full_unstemmed Application of Online Semi-Supervised Learning Embedded With Chaotic Dynamics in Equipment Health Prognostics
title_short Application of Online Semi-Supervised Learning Embedded With Chaotic Dynamics in Equipment Health Prognostics
title_sort application of online semi supervised learning embedded with chaotic dynamics in equipment health prognostics
topic Health prognostics
semi-supervised
chaotic dynamics
data augmentation
remaining useful life
url https://ieeexplore.ieee.org/document/11037528/
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AT junli applicationofonlinesemisupervisedlearningembeddedwithchaoticdynamicsinequipmenthealthprognostics
AT guangyuhou applicationofonlinesemisupervisedlearningembeddedwithchaoticdynamicsinequipmenthealthprognostics
AT dezhiyuan applicationofonlinesemisupervisedlearningembeddedwithchaoticdynamicsinequipmenthealthprognostics