MgCuSb as a suitable electrode for contacting pre-compacted pellets of MgAgSb thermoelectric material

The p-type thermoelectric (TE) material α-MgAgSb is a promising tellurium-free bismuth telluride substitute for cooling and waste heat harvesting applications between room temperature and 573 K. Optimization of the material resulted in high values of figure of merit (zTmax = 1.3) to date, but perfor...

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Main Authors: Amandine Helt, Amandine Duparchy, Aidan Cowley, Eckhard Müller, Johannes de Boor
Format: Article
Language:English
Published: Taylor & Francis Group 2025-12-01
Series:Science and Technology of Advanced Materials
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Online Access:https://www.tandfonline.com/doi/10.1080/14686996.2025.2506982
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author Amandine Helt
Amandine Duparchy
Aidan Cowley
Eckhard Müller
Johannes de Boor
author_facet Amandine Helt
Amandine Duparchy
Aidan Cowley
Eckhard Müller
Johannes de Boor
author_sort Amandine Helt
collection DOAJ
description The p-type thermoelectric (TE) material α-MgAgSb is a promising tellurium-free bismuth telluride substitute for cooling and waste heat harvesting applications between room temperature and 573 K. Optimization of the material resulted in high values of figure of merit (zTmax = 1.3) to date, but performance optimization of TE devices also requires minimizing the electrical contact resistance between the TE material and the electrodes. Here, we investigate the metallization of MgAgSb with MgCuSb, providing microstructural and electrical analyses of the interfaces for functionalized legs obtained from a combined sintering of both materials systematically varying temperature, duration and pressure. Analysis of the obtained results reveals the formation of an interdiffusion layer of Ag3Sb with varying thickness in all samples, but the contact resistance remains consistently below 10 μΩ cm2. Microprobe measurements of the Seebeck coefficient indicate a change in carrier concentration in the TE material close to the interface, visualizing interdiffusion processes between MgAgSb and MgCuSb. We furthermore demonstrate that MgCuSb can successfully be applied as an electrode on pre-compacted MgAgSb samples, resulting in the first ever reported successful two-step contacting of MgAgSb. The obtained sample exhibits a strong mechanical contact without any crack at the interface, as well as a very low electrical contact resistance below 7 µΩ cm2, representing less than 5% of the total leg resistance. Successful contacting of pre-compacted material is a step forward towards module fabrication as it enables better control of the TE leg length and thus device performance.
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spelling doaj-art-86d3c27b4a6b49d9a4f7c66d641bb8a32025-08-20T03:10:49ZengTaylor & Francis GroupScience and Technology of Advanced Materials1468-69961878-55142025-12-0126110.1080/14686996.2025.2506982MgCuSb as a suitable electrode for contacting pre-compacted pellets of MgAgSb thermoelectric materialAmandine Helt0Amandine Duparchy1Aidan Cowley2Eckhard Müller3Johannes de Boor4Institute of Materials Research, German Aerospace Center (DLR), Cologne, GermanyInstitute of Materials Research, German Aerospace Center (DLR), Cologne, GermanyEuropean Astronaut Centre, European Space Agency (ESA), Cologne, GermanyInstitute of Materials Research, German Aerospace Center (DLR), Cologne, GermanyInstitute of Materials Research, German Aerospace Center (DLR), Cologne, GermanyThe p-type thermoelectric (TE) material α-MgAgSb is a promising tellurium-free bismuth telluride substitute for cooling and waste heat harvesting applications between room temperature and 573 K. Optimization of the material resulted in high values of figure of merit (zTmax = 1.3) to date, but performance optimization of TE devices also requires minimizing the electrical contact resistance between the TE material and the electrodes. Here, we investigate the metallization of MgAgSb with MgCuSb, providing microstructural and electrical analyses of the interfaces for functionalized legs obtained from a combined sintering of both materials systematically varying temperature, duration and pressure. Analysis of the obtained results reveals the formation of an interdiffusion layer of Ag3Sb with varying thickness in all samples, but the contact resistance remains consistently below 10 μΩ cm2. Microprobe measurements of the Seebeck coefficient indicate a change in carrier concentration in the TE material close to the interface, visualizing interdiffusion processes between MgAgSb and MgCuSb. We furthermore demonstrate that MgCuSb can successfully be applied as an electrode on pre-compacted MgAgSb samples, resulting in the first ever reported successful two-step contacting of MgAgSb. The obtained sample exhibits a strong mechanical contact without any crack at the interface, as well as a very low electrical contact resistance below 7 µΩ cm2, representing less than 5% of the total leg resistance. Successful contacting of pre-compacted material is a step forward towards module fabrication as it enables better control of the TE leg length and thus device performance.https://www.tandfonline.com/doi/10.1080/14686996.2025.2506982MgAgSbthermoelectricitydevicescontactingMgCuSbelectrode
spellingShingle Amandine Helt
Amandine Duparchy
Aidan Cowley
Eckhard Müller
Johannes de Boor
MgCuSb as a suitable electrode for contacting pre-compacted pellets of MgAgSb thermoelectric material
Science and Technology of Advanced Materials
MgAgSb
thermoelectricity
devices
contacting
MgCuSb
electrode
title MgCuSb as a suitable electrode for contacting pre-compacted pellets of MgAgSb thermoelectric material
title_full MgCuSb as a suitable electrode for contacting pre-compacted pellets of MgAgSb thermoelectric material
title_fullStr MgCuSb as a suitable electrode for contacting pre-compacted pellets of MgAgSb thermoelectric material
title_full_unstemmed MgCuSb as a suitable electrode for contacting pre-compacted pellets of MgAgSb thermoelectric material
title_short MgCuSb as a suitable electrode for contacting pre-compacted pellets of MgAgSb thermoelectric material
title_sort mgcusb as a suitable electrode for contacting pre compacted pellets of mgagsb thermoelectric material
topic MgAgSb
thermoelectricity
devices
contacting
MgCuSb
electrode
url https://www.tandfonline.com/doi/10.1080/14686996.2025.2506982
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AT amandineduparchy mgcusbasasuitableelectrodeforcontactingprecompactedpelletsofmgagsbthermoelectricmaterial
AT aidancowley mgcusbasasuitableelectrodeforcontactingprecompactedpelletsofmgagsbthermoelectricmaterial
AT eckhardmuller mgcusbasasuitableelectrodeforcontactingprecompactedpelletsofmgagsbthermoelectricmaterial
AT johannesdeboor mgcusbasasuitableelectrodeforcontactingprecompactedpelletsofmgagsbthermoelectricmaterial