A hybrid biomass-natural kaolinite for refractory ceramic manufacturing

The current study investigates the effect of adding a low-cost biomaterial (sawdust biomass) to kaolinite clay on the properties of insulating refractory materials. Natural kaolinite clay from NW Tunisia has been selected for porous ceramic preparation due to its high alumina content (23.64%) with l...

Full description

Saved in:
Bibliographic Details
Main Authors: Grine O., Sdiri A., Hajjaji W.
Format: Article
Language:English
Published: Elsevier 2024-10-01
Series:Kuwait Journal of Science
Subjects:
Online Access:https://www.sciencedirect.com/science/article/pii/S2307410824001032
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849688313238126592
author Grine O.
Sdiri A.
Hajjaji W.
author_facet Grine O.
Sdiri A.
Hajjaji W.
author_sort Grine O.
collection DOAJ
description The current study investigates the effect of adding a low-cost biomaterial (sawdust biomass) to kaolinite clay on the properties of insulating refractory materials. Natural kaolinite clay from NW Tunisia has been selected for porous ceramic preparation due to its high alumina content (23.64%) with low impurities, especially iron and alkaline oxides. For this study, a set of cylindrical samples were prepared from mixtures of Tabarka clay with different proportions of sawdust (10, 15 and 20%). Those green specimens were pressed and sintered to 1350 °C for 2 h. Experimental data showed that the increase in sawdust proportion increased the open porosity from 24 to 35%. SEM images showed higher important porosity with higher biomass addition. Similarly, bulk density and compressive strength decreased to 1.65 g/cm3 and 17 MPa, respectively. Mullite phase was also generated by the abundant alumina and silica in the raw feed. Several ceramic specimens were also manufactured under optimal conditions: sawdust (20%), pressure (10 kN), and sintering at 1200, 1250 and 1300 °C. The obtained ceramics showed higher porosity (57%), but lower bulk density (1.13 g/cm3). These are the required standards for silica-alumina insulating materials, confirming the possible valorization of kaolinite clay from Tunisia for refractory insulating ceramic. © 2024 The Authors
format Article
id doaj-art-8670c9c3c8a54dfb986779e9cc91f582
institution DOAJ
issn 2307-4108
2307-4116
language English
publishDate 2024-10-01
publisher Elsevier
record_format Article
series Kuwait Journal of Science
spelling doaj-art-8670c9c3c8a54dfb986779e9cc91f5822025-08-20T03:22:03ZengElsevierKuwait Journal of Science2307-41082307-41162024-10-0151410027810.1016/j.kjs.2024.100278A hybrid biomass-natural kaolinite for refractory ceramic manufacturingGrine O.Sdiri A.Hajjaji W.The current study investigates the effect of adding a low-cost biomaterial (sawdust biomass) to kaolinite clay on the properties of insulating refractory materials. Natural kaolinite clay from NW Tunisia has been selected for porous ceramic preparation due to its high alumina content (23.64%) with low impurities, especially iron and alkaline oxides. For this study, a set of cylindrical samples were prepared from mixtures of Tabarka clay with different proportions of sawdust (10, 15 and 20%). Those green specimens were pressed and sintered to 1350 °C for 2 h. Experimental data showed that the increase in sawdust proportion increased the open porosity from 24 to 35%. SEM images showed higher important porosity with higher biomass addition. Similarly, bulk density and compressive strength decreased to 1.65 g/cm3 and 17 MPa, respectively. Mullite phase was also generated by the abundant alumina and silica in the raw feed. Several ceramic specimens were also manufactured under optimal conditions: sawdust (20%), pressure (10 kN), and sintering at 1200, 1250 and 1300 °C. The obtained ceramics showed higher porosity (57%), but lower bulk density (1.13 g/cm3). These are the required standards for silica-alumina insulating materials, confirming the possible valorization of kaolinite clay from Tunisia for refractory insulating ceramic. © 2024 The Authorshttps://www.sciencedirect.com/science/article/pii/S2307410824001032insulating materialsnumidian kaolinite clayporosityrefractory materialssawdust
spellingShingle Grine O.
Sdiri A.
Hajjaji W.
A hybrid biomass-natural kaolinite for refractory ceramic manufacturing
Kuwait Journal of Science
insulating materials
numidian kaolinite clay
porosity
refractory materials
sawdust
title A hybrid biomass-natural kaolinite for refractory ceramic manufacturing
title_full A hybrid biomass-natural kaolinite for refractory ceramic manufacturing
title_fullStr A hybrid biomass-natural kaolinite for refractory ceramic manufacturing
title_full_unstemmed A hybrid biomass-natural kaolinite for refractory ceramic manufacturing
title_short A hybrid biomass-natural kaolinite for refractory ceramic manufacturing
title_sort hybrid biomass natural kaolinite for refractory ceramic manufacturing
topic insulating materials
numidian kaolinite clay
porosity
refractory materials
sawdust
url https://www.sciencedirect.com/science/article/pii/S2307410824001032
work_keys_str_mv AT grineo ahybridbiomassnaturalkaoliniteforrefractoryceramicmanufacturing
AT sdiria ahybridbiomassnaturalkaoliniteforrefractoryceramicmanufacturing
AT hajjajiw ahybridbiomassnaturalkaoliniteforrefractoryceramicmanufacturing
AT grineo hybridbiomassnaturalkaoliniteforrefractoryceramicmanufacturing
AT sdiria hybridbiomassnaturalkaoliniteforrefractoryceramicmanufacturing
AT hajjajiw hybridbiomassnaturalkaoliniteforrefractoryceramicmanufacturing