Development of Automatic Welding System for Offshore Platform Pile Pipe

Twin arc welding system for offshore platform pile pipe with multipoint dual power and a single molten pool is put forward in this paper in order to solve the problems of low producing efficiency and operating inconvenience in complex environment. Welding tractor,double welding gun adjusting mecha...

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Main Authors: XU Jia-zhong, ZHANG Yu, YOU Bo, LI Dong-jie, FU Wei
Format: Article
Language:zho
Published: Harbin University of Science and Technology Publications 2017-12-01
Series:Journal of Harbin University of Science and Technology
Subjects:
Online Access:https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=1456
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author XU Jia-zhong
ZHANG Yu
YOU Bo
LI Dong-jie
FU Wei
author_facet XU Jia-zhong
ZHANG Yu
YOU Bo
LI Dong-jie
FU Wei
author_sort XU Jia-zhong
collection DOAJ
description Twin arc welding system for offshore platform pile pipe with multipoint dual power and a single molten pool is put forward in this paper in order to solve the problems of low producing efficiency and operating inconvenience in complex environment. Welding tractor,double welding gun adjusting mechanism and 120 degrees circumferential butt joint guide rail are designed. Monofilament AC manual gas protection welding machine internal timing and motion motor are under real-time control Based on PLC. We elaborate the control requirement of the system,hardware configuration,software design and human-machine interface design,and complete the pile pipe girth welding test and technological parameter selection. The experimental results show that the system is stable and reliable,and the butt weld of the pile pipe is good,and the quality of the radiographic inspection is qualified, which fully meets the requirements of the construction of the pile pipe in the docking site of the offshore platform.
format Article
id doaj-art-85cdf74f3dbf4cf0bf9c26c5e89c7542
institution Kabale University
issn 1007-2683
language zho
publishDate 2017-12-01
publisher Harbin University of Science and Technology Publications
record_format Article
series Journal of Harbin University of Science and Technology
spelling doaj-art-85cdf74f3dbf4cf0bf9c26c5e89c75422025-08-26T04:06:20ZzhoHarbin University of Science and Technology PublicationsJournal of Harbin University of Science and Technology1007-26832017-12-012206677110.15938/j.jhust.2017.06.013Development of Automatic Welding System for Offshore Platform Pile PipeXU Jia-zhong0ZHANG Yu1YOU Bo2LI Dong-jie3FU Wei4School of Automation,Harbin University of Science and Technology,Harbin 150080,ChinaSchool of Automation,Harbin University of Science and Technology,Harbin 150080,ChinaSchool of Automation,Harbin University of Science and Technology,Harbin 150080,ChinaSchool of Automation,Harbin University of Science and Technology,Harbin 150080,ChinaSchool of Automation,Harbin University of Science and Technology,Harbin 150080,ChinaTwin arc welding system for offshore platform pile pipe with multipoint dual power and a single molten pool is put forward in this paper in order to solve the problems of low producing efficiency and operating inconvenience in complex environment. Welding tractor,double welding gun adjusting mechanism and 120 degrees circumferential butt joint guide rail are designed. Monofilament AC manual gas protection welding machine internal timing and motion motor are under real-time control Based on PLC. We elaborate the control requirement of the system,hardware configuration,software design and human-machine interface design,and complete the pile pipe girth welding test and technological parameter selection. The experimental results show that the system is stable and reliable,and the butt weld of the pile pipe is good,and the quality of the radiographic inspection is qualified, which fully meets the requirements of the construction of the pile pipe in the docking site of the offshore platform. https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=1456offshore platform pile pipewelding processmechanical system designcontrol system designplc
spellingShingle XU Jia-zhong
ZHANG Yu
YOU Bo
LI Dong-jie
FU Wei
Development of Automatic Welding System for Offshore Platform Pile Pipe
Journal of Harbin University of Science and Technology
offshore platform pile pipe
welding process
mechanical system design
control system design
plc
title Development of Automatic Welding System for Offshore Platform Pile Pipe
title_full Development of Automatic Welding System for Offshore Platform Pile Pipe
title_fullStr Development of Automatic Welding System for Offshore Platform Pile Pipe
title_full_unstemmed Development of Automatic Welding System for Offshore Platform Pile Pipe
title_short Development of Automatic Welding System for Offshore Platform Pile Pipe
title_sort development of automatic welding system for offshore platform pile pipe
topic offshore platform pile pipe
welding process
mechanical system design
control system design
plc
url https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=1456
work_keys_str_mv AT xujiazhong developmentofautomaticweldingsystemforoffshoreplatformpilepipe
AT zhangyu developmentofautomaticweldingsystemforoffshoreplatformpilepipe
AT youbo developmentofautomaticweldingsystemforoffshoreplatformpilepipe
AT lidongjie developmentofautomaticweldingsystemforoffshoreplatformpilepipe
AT fuwei developmentofautomaticweldingsystemforoffshoreplatformpilepipe