Characterization of the Collagen Extraction Manufacturing Process Using Markov Chains and Artificial Neural Networks

Modelling a process requires a priori knowledge of the possible causal relationships between the study variables and the response, especially when the raw material is waste. A new approach to characterizing a manufacturing process is presented to extend data that are difficult to obtain by direct ex...

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Main Authors: Rosa Trasvina-Osorio, Sergio Alonso-Romero, Juan de Anda-Suarez, Valentin Calzada-Ledesma, Javier Yanez-Mendiola, Luis Fernando Villanueva-Jimenez, Erick Rojas-Mancera
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Access
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Online Access:https://ieeexplore.ieee.org/document/10857333/
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author Rosa Trasvina-Osorio
Sergio Alonso-Romero
Juan de Anda-Suarez
Valentin Calzada-Ledesma
Javier Yanez-Mendiola
Luis Fernando Villanueva-Jimenez
Erick Rojas-Mancera
author_facet Rosa Trasvina-Osorio
Sergio Alonso-Romero
Juan de Anda-Suarez
Valentin Calzada-Ledesma
Javier Yanez-Mendiola
Luis Fernando Villanueva-Jimenez
Erick Rojas-Mancera
author_sort Rosa Trasvina-Osorio
collection DOAJ
description Modelling a process requires a priori knowledge of the possible causal relationships between the study variables and the response, especially when the raw material is waste. A new approach to characterizing a manufacturing process is presented to extend data that are difficult to obtain by direct experimentation. This research aims to identify industrial applications for derivatives from animal by-products, such as tilapia skin, to develop an alternative methodology for issues related to collagen. Empirical data from a design of experiments (DoE) fed a Markov chain Monte Carlo algorithm in an artificial neural network (MCMC-ANN) for data imputation, numerical simulation, and training. The DoE model presented a coefficient of 86.92% in the observed data in the first stage of the methodology. In the second stage, the predictive model MCMC-ANN presented a mean square error (MSE) of 0.00171, and a standard deviation (SD) of 0.00133. The model was tested using validation data obtained outside the training process. The SD of empirical validation of MCMC-ANN were 1.7890, 0.2051 and 0.0919 for three random points. The product of this research is a four-dimensional predictive model that estimates the yield with decreasing material, energy resources, and the time required for the collagen extraction process from the skin waste of tilapia. The proposed tool obtains a minimum adjustment with a deviation whose tolerance is valid for predicting the collagen extraction yield. MCMC-ANN can be applied to any case that requires a deeper analysis with more data or experiments.
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institution Kabale University
issn 2169-3536
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publishDate 2025-01-01
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spelling doaj-art-85ccad2396f34748afcfc606db0206ee2025-02-12T00:02:33ZengIEEEIEEE Access2169-35362025-01-0113256122562110.1109/ACCESS.2025.353632710857333Characterization of the Collagen Extraction Manufacturing Process Using Markov Chains and Artificial Neural NetworksRosa Trasvina-Osorio0https://orcid.org/0000-0003-0895-2009Sergio Alonso-Romero1https://orcid.org/0000-0001-6469-0408Juan de Anda-Suarez2https://orcid.org/0000-0003-3728-0459Valentin Calzada-Ledesma3Javier Yanez-Mendiola4Luis Fernando Villanueva-Jimenez5Erick Rojas-Mancera6Centro de Innovación Aplicada en Tecnologías Competitivas, León, Guanajuato, MexicoCentro de Innovación Aplicada en Tecnologías Competitivas, León, Guanajuato, MexicoInstituto Tecnológico Superior de Purísima del Rincón, Tecnológico Nacional de México, Purísima del Rincón, Guanajuato, MexicoInstituto Tecnológico Superior de Purísima del Rincón, Tecnológico Nacional de México, Purísima del Rincón, Guanajuato, MexicoCentro de Innovación Aplicada en Tecnologías Competitivas, León, Guanajuato, MexicoInstituto Tecnológico Superior de Purísima del Rincón, Tecnológico Nacional de México, Purísima del Rincón, Guanajuato, MexicoInstituto Tecnológico Superior de Purísima del Rincón, Tecnológico Nacional de México, Purísima del Rincón, Guanajuato, MexicoModelling a process requires a priori knowledge of the possible causal relationships between the study variables and the response, especially when the raw material is waste. A new approach to characterizing a manufacturing process is presented to extend data that are difficult to obtain by direct experimentation. This research aims to identify industrial applications for derivatives from animal by-products, such as tilapia skin, to develop an alternative methodology for issues related to collagen. Empirical data from a design of experiments (DoE) fed a Markov chain Monte Carlo algorithm in an artificial neural network (MCMC-ANN) for data imputation, numerical simulation, and training. The DoE model presented a coefficient of 86.92% in the observed data in the first stage of the methodology. In the second stage, the predictive model MCMC-ANN presented a mean square error (MSE) of 0.00171, and a standard deviation (SD) of 0.00133. The model was tested using validation data obtained outside the training process. The SD of empirical validation of MCMC-ANN were 1.7890, 0.2051 and 0.0919 for three random points. The product of this research is a four-dimensional predictive model that estimates the yield with decreasing material, energy resources, and the time required for the collagen extraction process from the skin waste of tilapia. The proposed tool obtains a minimum adjustment with a deviation whose tolerance is valid for predicting the collagen extraction yield. MCMC-ANN can be applied to any case that requires a deeper analysis with more data or experiments.https://ieeexplore.ieee.org/document/10857333/CollagentilapiaMarkov chain Monte Carloartificial neural network
spellingShingle Rosa Trasvina-Osorio
Sergio Alonso-Romero
Juan de Anda-Suarez
Valentin Calzada-Ledesma
Javier Yanez-Mendiola
Luis Fernando Villanueva-Jimenez
Erick Rojas-Mancera
Characterization of the Collagen Extraction Manufacturing Process Using Markov Chains and Artificial Neural Networks
IEEE Access
Collagen
tilapia
Markov chain Monte Carlo
artificial neural network
title Characterization of the Collagen Extraction Manufacturing Process Using Markov Chains and Artificial Neural Networks
title_full Characterization of the Collagen Extraction Manufacturing Process Using Markov Chains and Artificial Neural Networks
title_fullStr Characterization of the Collagen Extraction Manufacturing Process Using Markov Chains and Artificial Neural Networks
title_full_unstemmed Characterization of the Collagen Extraction Manufacturing Process Using Markov Chains and Artificial Neural Networks
title_short Characterization of the Collagen Extraction Manufacturing Process Using Markov Chains and Artificial Neural Networks
title_sort characterization of the collagen extraction manufacturing process using markov chains and artificial neural networks
topic Collagen
tilapia
Markov chain Monte Carlo
artificial neural network
url https://ieeexplore.ieee.org/document/10857333/
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