Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steel

Epoxy-Graphene (E/G) nanocomposites with different loading of graphene were prepared via in situ prepolymerization and evaluated as protective coating for Stainless Steel 304 (SS304). The prepolymer composites were spin coated on SS304 substrates and thermally cured. Transmission Electron Microscopy...

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Main Authors: H. Alhumade, A. Yu, A. Elkamel, L. Simon, A. Abdala
Format: Article
Language:English
Published: Budapest University of Technology and Economics 2016-12-01
Series:eXPRESS Polymer Letters
Subjects:
Online Access:http://www.expresspolymlett.com/letolt.php?file=EPL-0007442&mi=cd
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author H. Alhumade
A. Yu
A. Elkamel
L. Simon
A. Abdala
author_facet H. Alhumade
A. Yu
A. Elkamel
L. Simon
A. Abdala
author_sort H. Alhumade
collection DOAJ
description Epoxy-Graphene (E/G) nanocomposites with different loading of graphene were prepared via in situ prepolymerization and evaluated as protective coating for Stainless Steel 304 (SS304). The prepolymer composites were spin coated on SS304 substrates and thermally cured. Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM) were utilized to examine the dispersion of graphene in the epoxy matrix. Epoxy and E/G nanocomposites were characterized using X-ray diffraction (XRD) and Fourier Transform Infrared (FTIR) techniques and the thermal behavior of the prepared coatings is analyzed using Thermogravimetric analysis (TGA) and Differential scanning calorimetry (DSC). The corrosion protection properties of the prepared coatings were evaluated using Electrochemical Impedance Spectroscopy (EIS) and Cyclic Voltammetry (CV) measurements. In addition to corrosion mitigation properties, the long-term adhesion performance of the coatings was evaluated by measuring the adhesion of the coatings to the SS304 substrate after 60 days of exposure to 3.5 wt% NaCl medium. The effects of graphene loading on the impact resistance, flexibility, and UV stability of the coating are analyzed and discussed. SEM was utilized to evaluate post adhesion and UV stability results. The results indicate that very low graphene loading up to 0.5 wt % significantly enhances the corrosion protection, UV stability, and impact resistance of epoxy coatings.
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institution Kabale University
issn 1788-618X
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publisher Budapest University of Technology and Economics
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series eXPRESS Polymer Letters
spelling doaj-art-84be4ff51ccd40e9bb3eff074ac131372025-08-20T03:56:58ZengBudapest University of Technology and EconomicseXPRESS Polymer Letters1788-618X2016-12-0110121034104610.3144/expresspolymlett.2016.96Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steelH. AlhumadeA. YuA. ElkamelL. SimonA. AbdalaEpoxy-Graphene (E/G) nanocomposites with different loading of graphene were prepared via in situ prepolymerization and evaluated as protective coating for Stainless Steel 304 (SS304). The prepolymer composites were spin coated on SS304 substrates and thermally cured. Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM) were utilized to examine the dispersion of graphene in the epoxy matrix. Epoxy and E/G nanocomposites were characterized using X-ray diffraction (XRD) and Fourier Transform Infrared (FTIR) techniques and the thermal behavior of the prepared coatings is analyzed using Thermogravimetric analysis (TGA) and Differential scanning calorimetry (DSC). The corrosion protection properties of the prepared coatings were evaluated using Electrochemical Impedance Spectroscopy (EIS) and Cyclic Voltammetry (CV) measurements. In addition to corrosion mitigation properties, the long-term adhesion performance of the coatings was evaluated by measuring the adhesion of the coatings to the SS304 substrate after 60 days of exposure to 3.5 wt% NaCl medium. The effects of graphene loading on the impact resistance, flexibility, and UV stability of the coating are analyzed and discussed. SEM was utilized to evaluate post adhesion and UV stability results. The results indicate that very low graphene loading up to 0.5 wt % significantly enhances the corrosion protection, UV stability, and impact resistance of epoxy coatings.http://www.expresspolymlett.com/letolt.php?file=EPL-0007442&mi=cdNanocompositesGrapheneCorrosionCoatingsAdhesion
spellingShingle H. Alhumade
A. Yu
A. Elkamel
L. Simon
A. Abdala
Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steel
eXPRESS Polymer Letters
Nanocomposites
Graphene
Corrosion
Coatings
Adhesion
title Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steel
title_full Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steel
title_fullStr Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steel
title_full_unstemmed Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steel
title_short Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steel
title_sort enhanced protective properties and uv stability of epoxy graphene nanocomposite coating on stainless steel
topic Nanocomposites
Graphene
Corrosion
Coatings
Adhesion
url http://www.expresspolymlett.com/letolt.php?file=EPL-0007442&mi=cd
work_keys_str_mv AT halhumade enhancedprotectivepropertiesanduvstabilityofepoxygraphenenanocompositecoatingonstainlesssteel
AT ayu enhancedprotectivepropertiesanduvstabilityofepoxygraphenenanocompositecoatingonstainlesssteel
AT aelkamel enhancedprotectivepropertiesanduvstabilityofepoxygraphenenanocompositecoatingonstainlesssteel
AT lsimon enhancedprotectivepropertiesanduvstabilityofepoxygraphenenanocompositecoatingonstainlesssteel
AT aabdala enhancedprotectivepropertiesanduvstabilityofepoxygraphenenanocompositecoatingonstainlesssteel