Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel Powder

The recycling of metallic waste to create more valuable materials and their valorization into upgraded metal-based composites constitutes an important field of study. The composite industry nowadays considers environmental improvements as important as other properties of the materials. In the presen...

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Main Authors: V. G. Karayannis, A. K. Moutsatsou
Format: Article
Language:English
Published: Wiley 2012-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2012/395612
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author V. G. Karayannis
A. K. Moutsatsou
author_facet V. G. Karayannis
A. K. Moutsatsou
author_sort V. G. Karayannis
collection DOAJ
description The recycling of metallic waste to create more valuable materials and their valorization into upgraded metal-based composites constitutes an important field of study. The composite industry nowadays considers environmental improvements as important as other properties of the materials. In the present paper, nickel powder was recycled from ferrous scrap, a low-cost and largely available material, by an effective hydrometallurgical recovery process. Then, this recycled powder was successfully used along with particulate α-alumina to prepare oblong nickel-based composite specimens with ceramic reinforcement loadings ranging from 0 to 30 wt.% by applying powder processing manufacturing techniques including cold isostatic pressing (CIP) and sintering. The microstructures obtained were characterized, the specimens were subjected to three-point bend tests, and their fracture behaviour was evaluated. By increasing the % ceramic reinforcement content, density clearly decreases while strengthening is achieved, thus leading to development of lightweight and enhanced oblong nickel-alumina composites. The composite microstructure, and particularly the metal-ceramic interface bonding, has a strong impact on fracture behaviour upon external loading.
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spelling doaj-art-84af2e76a44548889d20df067d6526152025-02-03T01:32:08ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422012-01-01201210.1155/2012/395612395612Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel PowderV. G. Karayannis0A. K. Moutsatsou1Department of Pollution Control Technologies, Technological Educational Institute (TEI) of West Macedonia, Kila, 50100 Kozani, GreeceSchool of Chemical Engineering, National Technical University of Athens (NTUA), 9 Iroon Polytechniou Street, 15773 Athens, GreeceThe recycling of metallic waste to create more valuable materials and their valorization into upgraded metal-based composites constitutes an important field of study. The composite industry nowadays considers environmental improvements as important as other properties of the materials. In the present paper, nickel powder was recycled from ferrous scrap, a low-cost and largely available material, by an effective hydrometallurgical recovery process. Then, this recycled powder was successfully used along with particulate α-alumina to prepare oblong nickel-based composite specimens with ceramic reinforcement loadings ranging from 0 to 30 wt.% by applying powder processing manufacturing techniques including cold isostatic pressing (CIP) and sintering. The microstructures obtained were characterized, the specimens were subjected to three-point bend tests, and their fracture behaviour was evaluated. By increasing the % ceramic reinforcement content, density clearly decreases while strengthening is achieved, thus leading to development of lightweight and enhanced oblong nickel-alumina composites. The composite microstructure, and particularly the metal-ceramic interface bonding, has a strong impact on fracture behaviour upon external loading.http://dx.doi.org/10.1155/2012/395612
spellingShingle V. G. Karayannis
A. K. Moutsatsou
Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel Powder
Advances in Materials Science and Engineering
title Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel Powder
title_full Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel Powder
title_fullStr Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel Powder
title_full_unstemmed Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel Powder
title_short Synthesis and Characterization of Nickel-Alumina Composites from Recycled Nickel Powder
title_sort synthesis and characterization of nickel alumina composites from recycled nickel powder
url http://dx.doi.org/10.1155/2012/395612
work_keys_str_mv AT vgkarayannis synthesisandcharacterizationofnickelaluminacompositesfromrecyclednickelpowder
AT akmoutsatsou synthesisandcharacterizationofnickelaluminacompositesfromrecyclednickelpowder