Study on Simulation of Stamping Process and Optimization of Process Parameters of Fender

In order to obtain the optimum technological parameters of fender forming, the finite element analysis software DYNAFORM is used to simulate the drawing process of fender in this paper. The orthogonal test is designed and completed. On the basis of the orthogonal test, Taguchi method is used to desi...

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Main Authors: Peng Wu, Youming Wang, Peng Wan
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2019/4081632
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author Peng Wu
Youming Wang
Peng Wan
author_facet Peng Wu
Youming Wang
Peng Wan
author_sort Peng Wu
collection DOAJ
description In order to obtain the optimum technological parameters of fender forming, the finite element analysis software DYNAFORM is used to simulate the drawing process of fender in this paper. The orthogonal test is designed and completed. On the basis of the orthogonal test, Taguchi method is used to design the orthogonal inner table, and the SNR of each factor at each level is calculated. The results of Taguchi method are analyzed with variance analysis, and the adjustable influencing variables and influence factors on quality stability that affect the forming quality of the fender are obtained. Experimental optimization of the adjustable variables is carried out again to obtain the optimal combination of process parameters that affect the shaping quality of the fender. The optimal combination of process parameters is as follows: blank holder force is 120 kN, model clearance is 1.0 t (t represents sheet thickness), friction coefficient is 0.11, and radius of die is 6 mm. Finally, the experimental results show that the fender manufactured with this combination of process parameters has better performance.
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institution Kabale University
issn 1687-8434
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publishDate 2019-01-01
publisher Wiley
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series Advances in Materials Science and Engineering
spelling doaj-art-846f20e1ba0b473cafc193709c292beb2025-08-20T03:37:11ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422019-01-01201910.1155/2019/40816324081632Study on Simulation of Stamping Process and Optimization of Process Parameters of FenderPeng Wu0Youming Wang1Peng Wan2School of Mechanical and Automotive Engineering, Anhui Polytechnic University, Wuhu, Anhui 241000, ChinaSchool of Mechanical and Automotive Engineering, Anhui Polytechnic University, Wuhu, Anhui 241000, ChinaSchool of Mechanical and Automotive Engineering, Anhui Polytechnic University, Wuhu, Anhui 241000, ChinaIn order to obtain the optimum technological parameters of fender forming, the finite element analysis software DYNAFORM is used to simulate the drawing process of fender in this paper. The orthogonal test is designed and completed. On the basis of the orthogonal test, Taguchi method is used to design the orthogonal inner table, and the SNR of each factor at each level is calculated. The results of Taguchi method are analyzed with variance analysis, and the adjustable influencing variables and influence factors on quality stability that affect the forming quality of the fender are obtained. Experimental optimization of the adjustable variables is carried out again to obtain the optimal combination of process parameters that affect the shaping quality of the fender. The optimal combination of process parameters is as follows: blank holder force is 120 kN, model clearance is 1.0 t (t represents sheet thickness), friction coefficient is 0.11, and radius of die is 6 mm. Finally, the experimental results show that the fender manufactured with this combination of process parameters has better performance.http://dx.doi.org/10.1155/2019/4081632
spellingShingle Peng Wu
Youming Wang
Peng Wan
Study on Simulation of Stamping Process and Optimization of Process Parameters of Fender
Advances in Materials Science and Engineering
title Study on Simulation of Stamping Process and Optimization of Process Parameters of Fender
title_full Study on Simulation of Stamping Process and Optimization of Process Parameters of Fender
title_fullStr Study on Simulation of Stamping Process and Optimization of Process Parameters of Fender
title_full_unstemmed Study on Simulation of Stamping Process and Optimization of Process Parameters of Fender
title_short Study on Simulation of Stamping Process and Optimization of Process Parameters of Fender
title_sort study on simulation of stamping process and optimization of process parameters of fender
url http://dx.doi.org/10.1155/2019/4081632
work_keys_str_mv AT pengwu studyonsimulationofstampingprocessandoptimizationofprocessparametersoffender
AT youmingwang studyonsimulationofstampingprocessandoptimizationofprocessparametersoffender
AT pengwan studyonsimulationofstampingprocessandoptimizationofprocessparametersoffender