Thermal and Residual Stress Distributions in Inconel 625 Butt-Welded Plates: Simulation and Experimental Validation

Thermal and residual stress distributions induced by the gas tungsten arc welding (GTAW) process on Inconel 625 were studied using numerical simulation and experiments. A multi-pass welding model was developed that uses a volumetric heat source. Thermomechanical analysis is carried out to assess the...

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Main Authors: Harinadh Vemanaboina, Edison Gundabattini, Kaushik Kumar, Paolo Ferro, B Sridhar Babu
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2021/3948129
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author Harinadh Vemanaboina
Edison Gundabattini
Kaushik Kumar
Paolo Ferro
B Sridhar Babu
author_facet Harinadh Vemanaboina
Edison Gundabattini
Kaushik Kumar
Paolo Ferro
B Sridhar Babu
author_sort Harinadh Vemanaboina
collection DOAJ
description Thermal and residual stress distributions induced by the gas tungsten arc welding (GTAW) process on Inconel 625 were studied using numerical simulation and experiments. A multi-pass welding model was developed that uses a volumetric heat source. Thermomechanical analysis is carried out to assess the Thermal and residual stress distributions. Experiments were carried out with 5 mm thick Inconel 625 plates. X-ray diffraction techniques were used to measure residual stresses, and IR thermometry was employed to capture the temperature values on the welded joints. Simulations were performed with ANSYS numerical code, and a close agreement was found between the predicted and experimentally measured residual stress. Thermal measurements were collected pass by pass from the analysis, and the agreement was 9.08%. The agreement between the measured and analysed residual stress was 11%.
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series Advances in Materials Science and Engineering
spelling doaj-art-8467e8378e044312bf52d6dd4fbf8b7d2025-08-20T02:08:42ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422021-01-01202110.1155/2021/39481293948129Thermal and Residual Stress Distributions in Inconel 625 Butt-Welded Plates: Simulation and Experimental ValidationHarinadh Vemanaboina0Edison Gundabattini1Kaushik Kumar2Paolo Ferro3B Sridhar Babu4Department of Mechanical Engineering, Sri Venkateswara College of Engineering and Technology (Autonomous), Chittoor 517127, IndiaSchool of Mechanical Engineering, Vellore Institute of Technology, Vellore 632014, IndiaDeaprtment of Mechanical Engineering, Birla Institute of Technology Mesra, Ranchi, IndiaDepartment of Engineering and Management, University of Padova, Stradella S. Nicola 3, Vicenza 36100, ItalyDeaprtment of Mecanical Engineering, CMR Institute of Technology, Hyderabad, IndiaThermal and residual stress distributions induced by the gas tungsten arc welding (GTAW) process on Inconel 625 were studied using numerical simulation and experiments. A multi-pass welding model was developed that uses a volumetric heat source. Thermomechanical analysis is carried out to assess the Thermal and residual stress distributions. Experiments were carried out with 5 mm thick Inconel 625 plates. X-ray diffraction techniques were used to measure residual stresses, and IR thermometry was employed to capture the temperature values on the welded joints. Simulations were performed with ANSYS numerical code, and a close agreement was found between the predicted and experimentally measured residual stress. Thermal measurements were collected pass by pass from the analysis, and the agreement was 9.08%. The agreement between the measured and analysed residual stress was 11%.http://dx.doi.org/10.1155/2021/3948129
spellingShingle Harinadh Vemanaboina
Edison Gundabattini
Kaushik Kumar
Paolo Ferro
B Sridhar Babu
Thermal and Residual Stress Distributions in Inconel 625 Butt-Welded Plates: Simulation and Experimental Validation
Advances in Materials Science and Engineering
title Thermal and Residual Stress Distributions in Inconel 625 Butt-Welded Plates: Simulation and Experimental Validation
title_full Thermal and Residual Stress Distributions in Inconel 625 Butt-Welded Plates: Simulation and Experimental Validation
title_fullStr Thermal and Residual Stress Distributions in Inconel 625 Butt-Welded Plates: Simulation and Experimental Validation
title_full_unstemmed Thermal and Residual Stress Distributions in Inconel 625 Butt-Welded Plates: Simulation and Experimental Validation
title_short Thermal and Residual Stress Distributions in Inconel 625 Butt-Welded Plates: Simulation and Experimental Validation
title_sort thermal and residual stress distributions in inconel 625 butt welded plates simulation and experimental validation
url http://dx.doi.org/10.1155/2021/3948129
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