Investigation on energy absorption characteristics of thin-walled structures fabricated by bound metal deposition without using debinding chemical reagents

This study investigated the influence of the processing parameters and structure designs on the energy absorption characteristics of the thin-walled metal structures that were fabricated by the bound metal deposition (BMD) without using debinding chemical reagents. The thin-walled metal structures w...

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Main Authors: Y.F. Zhu, F.C. Liu, Y.D. Wang, H. Zhang, P. Xue, Z. Zhang, L.H. Wu, D.R. Ni, B.L. Xiao, Z.Y. Ma
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425001978
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author Y.F. Zhu
F.C. Liu
Y.D. Wang
H. Zhang
P. Xue
Z. Zhang
L.H. Wu
D.R. Ni
B.L. Xiao
Z.Y. Ma
author_facet Y.F. Zhu
F.C. Liu
Y.D. Wang
H. Zhang
P. Xue
Z. Zhang
L.H. Wu
D.R. Ni
B.L. Xiao
Z.Y. Ma
author_sort Y.F. Zhu
collection DOAJ
description This study investigated the influence of the processing parameters and structure designs on the energy absorption characteristics of the thin-walled metal structures that were fabricated by the bound metal deposition (BMD) without using debinding chemical reagents. The thin-walled metal structures with various sine function shapes were fabricated by the BMD without using debinding chemical reagents. The specific energy absorption (SEA) parameter of the thin-walled structure with sine function shape containing straight walls (S-sinx) was 7.2 J/g, which was about 2 times higher than that of the two-dimensional metal structures fabricated previously. The higher SEA parameter of the S-sinx structure was mainly attributed to the high ductility of the printed materials for eliminating the load fluctuations, the addition of rigid horizontal walls for improving the structural stiffness and the addition of vertical walls for improving the structural stiffness and load stability. The results are valuable for developing thin-walled metal structures with enhanced energy absorption applications using the relatively new BMD method in the automotive, aerospace and civil industries.
format Article
id doaj-art-83dcd9202fc346a08a1ed705ce705316
institution Kabale University
issn 2238-7854
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-83dcd9202fc346a08a1ed705ce7053162025-01-30T05:14:21ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013522632271Investigation on energy absorption characteristics of thin-walled structures fabricated by bound metal deposition without using debinding chemical reagentsY.F. Zhu0F.C. Liu1Y.D. Wang2H. Zhang3P. Xue4Z. Zhang5L.H. Wu6D.R. Ni7B.L. Xiao8Z.Y. Ma9School of Material Science and Engineering, Dalian Jiaotong University, Dalian, 116028, China; Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, ChinaShi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, China; Corresponding author.Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, ChinaShi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, ChinaShi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, ChinaShi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, ChinaShi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, ChinaShi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, ChinaShi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, ChinaShi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang, 110016, China; Corresponding author.This study investigated the influence of the processing parameters and structure designs on the energy absorption characteristics of the thin-walled metal structures that were fabricated by the bound metal deposition (BMD) without using debinding chemical reagents. The thin-walled metal structures with various sine function shapes were fabricated by the BMD without using debinding chemical reagents. The specific energy absorption (SEA) parameter of the thin-walled structure with sine function shape containing straight walls (S-sinx) was 7.2 J/g, which was about 2 times higher than that of the two-dimensional metal structures fabricated previously. The higher SEA parameter of the S-sinx structure was mainly attributed to the high ductility of the printed materials for eliminating the load fluctuations, the addition of rigid horizontal walls for improving the structural stiffness and the addition of vertical walls for improving the structural stiffness and load stability. The results are valuable for developing thin-walled metal structures with enhanced energy absorption applications using the relatively new BMD method in the automotive, aerospace and civil industries.http://www.sciencedirect.com/science/article/pii/S2238785425001978Additive manufacturingCompression deformationThermal debindingThin-walled structureEnergy absorption
spellingShingle Y.F. Zhu
F.C. Liu
Y.D. Wang
H. Zhang
P. Xue
Z. Zhang
L.H. Wu
D.R. Ni
B.L. Xiao
Z.Y. Ma
Investigation on energy absorption characteristics of thin-walled structures fabricated by bound metal deposition without using debinding chemical reagents
Journal of Materials Research and Technology
Additive manufacturing
Compression deformation
Thermal debinding
Thin-walled structure
Energy absorption
title Investigation on energy absorption characteristics of thin-walled structures fabricated by bound metal deposition without using debinding chemical reagents
title_full Investigation on energy absorption characteristics of thin-walled structures fabricated by bound metal deposition without using debinding chemical reagents
title_fullStr Investigation on energy absorption characteristics of thin-walled structures fabricated by bound metal deposition without using debinding chemical reagents
title_full_unstemmed Investigation on energy absorption characteristics of thin-walled structures fabricated by bound metal deposition without using debinding chemical reagents
title_short Investigation on energy absorption characteristics of thin-walled structures fabricated by bound metal deposition without using debinding chemical reagents
title_sort investigation on energy absorption characteristics of thin walled structures fabricated by bound metal deposition without using debinding chemical reagents
topic Additive manufacturing
Compression deformation
Thermal debinding
Thin-walled structure
Energy absorption
url http://www.sciencedirect.com/science/article/pii/S2238785425001978
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