Microbial proliferation deteriorates the corrosion inhibition capability, lubricity, and stability of cutting fluid

Cutting fluid is a type of fluid used in the metal-cutting process. It is prone to microbial growth during use, which can lead to the deterioration of its various useful properties; however, the mechanism underlying this deterioration remains unclear. This study analyzed the microbial diversity of f...

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Main Authors: Yuanyuan Shen, Wenkai Zhang, Lili Wu, Yaohua Dong, Guoqiang Guo, Lihua Dong, Zhangwei Guo
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-02-01
Series:Frontiers in Microbiology
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Online Access:https://www.frontiersin.org/articles/10.3389/fmicb.2025.1522265/full
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author Yuanyuan Shen
Wenkai Zhang
Lili Wu
Yaohua Dong
Guoqiang Guo
Lihua Dong
Zhangwei Guo
author_facet Yuanyuan Shen
Wenkai Zhang
Lili Wu
Yaohua Dong
Guoqiang Guo
Lihua Dong
Zhangwei Guo
author_sort Yuanyuan Shen
collection DOAJ
description Cutting fluid is a type of fluid used in the metal-cutting process. It is prone to microbial growth during use, which can lead to the deterioration of its various useful properties; however, the mechanism underlying this deterioration remains unclear. This study analyzed the microbial diversity of field-sampled cutting fluids, and those with higher levels of diversity were used to inoculate other fluid samples in order to further study the effects of microbial growth on the properties of cutting fluids. The results show that the surface of cutting fluid sampled from the tank of a machining tool tank contained predominantly aerobic bacteria, while the bottom mainly harbored anaerobic and facultative microorganisms, with Yarrowia lipolytica representing the dominant fungus. Some obligate anaerobic bacteria were also present in the cutting fluid. Organic acids secreted by anaerobic microbial activity reduced the pH of the cutting fluid, as well as its resistance to corrosion. The metabolic activity of the aerobic microorganisms also consumed certain key components of the cutting fluid, which ultimately further lowered its pH and resistance to corrosion. Moreover, the number of fungi increased significantly during the later stages of the experiment. The rolling and bridging action of the resulting fungal mycelium caused flocculation of the effective components in the cutting fluid, resulting in reduced lubricity and poor stability. This study provides a theoretical basis for developing more effective measures to inhibit microbial growth and delay the deterioration of cutting fluid, thereby helping to improve the technical quality of the metal-cutting industry.
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spelling doaj-art-83d89fd68c7e4a6895cf957a4663307f2025-02-11T06:59:07ZengFrontiers Media S.A.Frontiers in Microbiology1664-302X2025-02-011610.3389/fmicb.2025.15222651522265Microbial proliferation deteriorates the corrosion inhibition capability, lubricity, and stability of cutting fluidYuanyuan Shen0Wenkai Zhang1Lili Wu2Yaohua Dong3Guoqiang Guo4Lihua Dong5Zhangwei Guo6Institute of Marine Materials Science and Engineering, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai, ChinaInstitute of Marine Materials Science and Engineering, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai, ChinaShanghai Spaceflight Precision Machinery Institute, Shanghai, ChinaInstitute of Marine Materials Science and Engineering, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai, ChinaShanghai Spaceflight Precision Machinery Institute, Shanghai, ChinaInstitute of Marine Materials Science and Engineering, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai, ChinaInstitute of Marine Materials Science and Engineering, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai, ChinaCutting fluid is a type of fluid used in the metal-cutting process. It is prone to microbial growth during use, which can lead to the deterioration of its various useful properties; however, the mechanism underlying this deterioration remains unclear. This study analyzed the microbial diversity of field-sampled cutting fluids, and those with higher levels of diversity were used to inoculate other fluid samples in order to further study the effects of microbial growth on the properties of cutting fluids. The results show that the surface of cutting fluid sampled from the tank of a machining tool tank contained predominantly aerobic bacteria, while the bottom mainly harbored anaerobic and facultative microorganisms, with Yarrowia lipolytica representing the dominant fungus. Some obligate anaerobic bacteria were also present in the cutting fluid. Organic acids secreted by anaerobic microbial activity reduced the pH of the cutting fluid, as well as its resistance to corrosion. The metabolic activity of the aerobic microorganisms also consumed certain key components of the cutting fluid, which ultimately further lowered its pH and resistance to corrosion. Moreover, the number of fungi increased significantly during the later stages of the experiment. The rolling and bridging action of the resulting fungal mycelium caused flocculation of the effective components in the cutting fluid, resulting in reduced lubricity and poor stability. This study provides a theoretical basis for developing more effective measures to inhibit microbial growth and delay the deterioration of cutting fluid, thereby helping to improve the technical quality of the metal-cutting industry.https://www.frontiersin.org/articles/10.3389/fmicb.2025.1522265/fullmicrobial reproductiondeterioration of cutting fluid performancecorrosion inhibition capabilitylubricitystabilitymicrobial metabolism
spellingShingle Yuanyuan Shen
Wenkai Zhang
Lili Wu
Yaohua Dong
Guoqiang Guo
Lihua Dong
Zhangwei Guo
Microbial proliferation deteriorates the corrosion inhibition capability, lubricity, and stability of cutting fluid
Frontiers in Microbiology
microbial reproduction
deterioration of cutting fluid performance
corrosion inhibition capability
lubricity
stability
microbial metabolism
title Microbial proliferation deteriorates the corrosion inhibition capability, lubricity, and stability of cutting fluid
title_full Microbial proliferation deteriorates the corrosion inhibition capability, lubricity, and stability of cutting fluid
title_fullStr Microbial proliferation deteriorates the corrosion inhibition capability, lubricity, and stability of cutting fluid
title_full_unstemmed Microbial proliferation deteriorates the corrosion inhibition capability, lubricity, and stability of cutting fluid
title_short Microbial proliferation deteriorates the corrosion inhibition capability, lubricity, and stability of cutting fluid
title_sort microbial proliferation deteriorates the corrosion inhibition capability lubricity and stability of cutting fluid
topic microbial reproduction
deterioration of cutting fluid performance
corrosion inhibition capability
lubricity
stability
microbial metabolism
url https://www.frontiersin.org/articles/10.3389/fmicb.2025.1522265/full
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