Multifunctional Superhydrophobic Coatings for Aluminum and Magnesium Alloys: Applications and Performance - Review

The manufacturing of aerospace, automotive, and defense systems depends on aluminum and magnesium alloys because they provide low density, a high strength-to-weight ratio, and easy machining capabilities, which result in better fuel efficiency, increased payload capacity, and enhanced maneuverabili...

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Main Authors: Hanaa Soliman, Rongling Zhang, Xialong Cai, Wei Feng, Alanood A. Alsarayreh, Awesar A. Hussain, Salih Alsadaie
Format: Article
Language:English
Published: middle technical university 2025-06-01
Series:Journal of Techniques
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Online Access:https://journal.mtu.edu.iq/index.php/MTU/article/view/2697
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author Hanaa Soliman
Rongling Zhang
Xialong Cai
Wei Feng
Alanood A. Alsarayreh
Awesar A. Hussain
Salih Alsadaie
author_facet Hanaa Soliman
Rongling Zhang
Xialong Cai
Wei Feng
Alanood A. Alsarayreh
Awesar A. Hussain
Salih Alsadaie
author_sort Hanaa Soliman
collection DOAJ
description The manufacturing of aerospace, automotive, and defense systems depends on aluminum and magnesium alloys because they provide low density, a high strength-to-weight ratio, and easy machining capabilities, which result in better fuel efficiency, increased payload capacity, and enhanced maneuverability in aerospace and ground-based military platforms. Despite these advantages, both alloys suffer from poor corrosion and wear resistance, which restricts their use in harsh environments and poses risks to the performance and reliability of military systems. Surface modification technologies provide immediate solutions to these problems through superhydrophobic coatings emerging as a promising approach. The coatings deliver water repellency while simultaneously improving self-cleaning capabilities, antifouling properties,  drag reduction,  anti-icing features, corrosion protection, and wear resistance. Recent studies have made substantial advancements in designing and manufacturing superhydrophobic surfaces. The current methods for preparing superhydrophobic surfaces require complicated procedures, expensive equipment, and strict processing conditions, which create challenges for industrial-scale implementation. This review presents two representative studies for aluminum and two for magnesium alloys, with emphasis on preparation methods, surface morphology, and performance outcomes. The aim is to clarify the strengths and limitations of these coatings and support their development in practical applications that require durability, corrosion resistance, and multifunctionality. It compares their performance across different substrates while considering their effectiveness for corrosion resistance, anti-bacterial, anti-icing, and friction resistance with self-cleaning performance.
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institution Kabale University
issn 1818-653X
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language English
publishDate 2025-06-01
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record_format Article
series Journal of Techniques
spelling doaj-art-83c67c42bb8a4d44862a48432c34efa52025-08-20T03:29:27Zengmiddle technical universityJournal of Techniques1818-653X2708-83832025-06-017210.51173/jt.v7i2.2697Multifunctional Superhydrophobic Coatings for Aluminum and Magnesium Alloys: Applications and Performance - ReviewHanaa Soliman0Rongling Zhang1Xialong Cai2Wei Feng3Alanood A. Alsarayreh4Awesar A. Hussain5Salih Alsadaie6Central Metallurgical Research and Development Institute (CMRDI), Helwan, EgyptSchool of Mechanical Engineering, Chengdu University, 610106, Chengdu, ChinaSchool of Mechanical Engineering, Chengdu University, 610106, Chengdu, ChinaSchool of Mechanical Engineering, Chengdu University, 610106, Chengdu, ChinaDepartment of Chemical Engineering, Faculty of Engineering, Mutah University, P.O. Box 7, Al- Karak 61710, JordanDepartment of Mechanical Engineering, Faculty of Engineering and Informatics, University of Bradford, Bradford BD7 1DP, United KingdomDepartment of Chemical Engineering, Faculty of Engineering, Sirte University, Sirte, Libya The manufacturing of aerospace, automotive, and defense systems depends on aluminum and magnesium alloys because they provide low density, a high strength-to-weight ratio, and easy machining capabilities, which result in better fuel efficiency, increased payload capacity, and enhanced maneuverability in aerospace and ground-based military platforms. Despite these advantages, both alloys suffer from poor corrosion and wear resistance, which restricts their use in harsh environments and poses risks to the performance and reliability of military systems. Surface modification technologies provide immediate solutions to these problems through superhydrophobic coatings emerging as a promising approach. The coatings deliver water repellency while simultaneously improving self-cleaning capabilities, antifouling properties,  drag reduction,  anti-icing features, corrosion protection, and wear resistance. Recent studies have made substantial advancements in designing and manufacturing superhydrophobic surfaces. The current methods for preparing superhydrophobic surfaces require complicated procedures, expensive equipment, and strict processing conditions, which create challenges for industrial-scale implementation. This review presents two representative studies for aluminum and two for magnesium alloys, with emphasis on preparation methods, surface morphology, and performance outcomes. The aim is to clarify the strengths and limitations of these coatings and support their development in practical applications that require durability, corrosion resistance, and multifunctionality. It compares their performance across different substrates while considering their effectiveness for corrosion resistance, anti-bacterial, anti-icing, and friction resistance with self-cleaning performance. https://journal.mtu.edu.iq/index.php/MTU/article/view/2697Aluminum/Magnesium AlloysSuperhydrophobic SurfaceCorrosion ResistanceWear Resistance
spellingShingle Hanaa Soliman
Rongling Zhang
Xialong Cai
Wei Feng
Alanood A. Alsarayreh
Awesar A. Hussain
Salih Alsadaie
Multifunctional Superhydrophobic Coatings for Aluminum and Magnesium Alloys: Applications and Performance - Review
Journal of Techniques
Aluminum/Magnesium Alloys
Superhydrophobic Surface
Corrosion Resistance
Wear Resistance
title Multifunctional Superhydrophobic Coatings for Aluminum and Magnesium Alloys: Applications and Performance - Review
title_full Multifunctional Superhydrophobic Coatings for Aluminum and Magnesium Alloys: Applications and Performance - Review
title_fullStr Multifunctional Superhydrophobic Coatings for Aluminum and Magnesium Alloys: Applications and Performance - Review
title_full_unstemmed Multifunctional Superhydrophobic Coatings for Aluminum and Magnesium Alloys: Applications and Performance - Review
title_short Multifunctional Superhydrophobic Coatings for Aluminum and Magnesium Alloys: Applications and Performance - Review
title_sort multifunctional superhydrophobic coatings for aluminum and magnesium alloys applications and performance review
topic Aluminum/Magnesium Alloys
Superhydrophobic Surface
Corrosion Resistance
Wear Resistance
url https://journal.mtu.edu.iq/index.php/MTU/article/view/2697
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