A Novel Hybrid Methodology for Loss of Containment Accident Risk Assessment of Chemical Storage Tank Based on RPN Considering the Expert Epistemic Uncertainty

In the petrochemical industry, storage tank failures may lead to unfavorable consequences or even catastrophic events. The risk management of chemical tank farms must identify all possible failure modes and reduce the risk for critical failure modes. However, identifying and assessing failure modes...

Full description

Saved in:
Bibliographic Details
Main Authors: Hongrui Jiang, Long Ding, Jie Ji, Jiping Zhu
Format: Article
Language:English
Published: AIDIC Servizi S.r.l. 2025-06-01
Series:Chemical Engineering Transactions
Online Access:https://www.cetjournal.it/index.php/cet/article/view/15211
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849431705286344704
author Hongrui Jiang
Long Ding
Jie Ji
Jiping Zhu
author_facet Hongrui Jiang
Long Ding
Jie Ji
Jiping Zhu
author_sort Hongrui Jiang
collection DOAJ
description In the petrochemical industry, storage tank failures may lead to unfavorable consequences or even catastrophic events. The risk management of chemical tank farms must identify all possible failure modes and reduce the risk for critical failure modes. However, identifying and assessing failure modes often depends on experts' subjective judgment, and epistemic uncertainty will affect the validity of assessment results. This paper proposes a novel hybrid methodology for identifying and assessing failure modes of loss of containment (LOC) of storage tanks considering expert epistemic uncertainty. The improved FMECA method considering the expert epistemic uncertainty is used to compare and analyze the possible risk priority numbers (RPN) and RPN critical thresholds of the failure modes. In this process, the Dempster-Shafer theory is used to obtain all possible RPN intervals, and Data Mining is used to provide a reference for the occurrence of failure modes in the FMECA process, and the possible failure modes are expanded. This methodology is applied to a storage tank system, and the ranking of critical failure modes causing LOC of the storage tank is obtained, among which the most critical failure mode is Rupture disc failure. The assessment results will be more valid after considering the expert epistemic uncertainty. Risk management based on the current risk assessment results can effectively reduce the risk of LOC accidents, and then reduce the occurrence and severity of more serious accidents. The relevant results can provide a reference for subsequent related research and risk management in chemical industrial parks.
format Article
id doaj-art-82f680d7db534a9797f59f403fb888f8
institution Kabale University
issn 2283-9216
language English
publishDate 2025-06-01
publisher AIDIC Servizi S.r.l.
record_format Article
series Chemical Engineering Transactions
spelling doaj-art-82f680d7db534a9797f59f403fb888f82025-08-20T03:27:33ZengAIDIC Servizi S.r.l.Chemical Engineering Transactions2283-92162025-06-01116A Novel Hybrid Methodology for Loss of Containment Accident Risk Assessment of Chemical Storage Tank Based on RPN Considering the Expert Epistemic UncertaintyHongrui JiangLong DingJie JiJiping ZhuIn the petrochemical industry, storage tank failures may lead to unfavorable consequences or even catastrophic events. The risk management of chemical tank farms must identify all possible failure modes and reduce the risk for critical failure modes. However, identifying and assessing failure modes often depends on experts' subjective judgment, and epistemic uncertainty will affect the validity of assessment results. This paper proposes a novel hybrid methodology for identifying and assessing failure modes of loss of containment (LOC) of storage tanks considering expert epistemic uncertainty. The improved FMECA method considering the expert epistemic uncertainty is used to compare and analyze the possible risk priority numbers (RPN) and RPN critical thresholds of the failure modes. In this process, the Dempster-Shafer theory is used to obtain all possible RPN intervals, and Data Mining is used to provide a reference for the occurrence of failure modes in the FMECA process, and the possible failure modes are expanded. This methodology is applied to a storage tank system, and the ranking of critical failure modes causing LOC of the storage tank is obtained, among which the most critical failure mode is Rupture disc failure. The assessment results will be more valid after considering the expert epistemic uncertainty. Risk management based on the current risk assessment results can effectively reduce the risk of LOC accidents, and then reduce the occurrence and severity of more serious accidents. The relevant results can provide a reference for subsequent related research and risk management in chemical industrial parks.https://www.cetjournal.it/index.php/cet/article/view/15211
spellingShingle Hongrui Jiang
Long Ding
Jie Ji
Jiping Zhu
A Novel Hybrid Methodology for Loss of Containment Accident Risk Assessment of Chemical Storage Tank Based on RPN Considering the Expert Epistemic Uncertainty
Chemical Engineering Transactions
title A Novel Hybrid Methodology for Loss of Containment Accident Risk Assessment of Chemical Storage Tank Based on RPN Considering the Expert Epistemic Uncertainty
title_full A Novel Hybrid Methodology for Loss of Containment Accident Risk Assessment of Chemical Storage Tank Based on RPN Considering the Expert Epistemic Uncertainty
title_fullStr A Novel Hybrid Methodology for Loss of Containment Accident Risk Assessment of Chemical Storage Tank Based on RPN Considering the Expert Epistemic Uncertainty
title_full_unstemmed A Novel Hybrid Methodology for Loss of Containment Accident Risk Assessment of Chemical Storage Tank Based on RPN Considering the Expert Epistemic Uncertainty
title_short A Novel Hybrid Methodology for Loss of Containment Accident Risk Assessment of Chemical Storage Tank Based on RPN Considering the Expert Epistemic Uncertainty
title_sort novel hybrid methodology for loss of containment accident risk assessment of chemical storage tank based on rpn considering the expert epistemic uncertainty
url https://www.cetjournal.it/index.php/cet/article/view/15211
work_keys_str_mv AT hongruijiang anovelhybridmethodologyforlossofcontainmentaccidentriskassessmentofchemicalstoragetankbasedonrpnconsideringtheexpertepistemicuncertainty
AT longding anovelhybridmethodologyforlossofcontainmentaccidentriskassessmentofchemicalstoragetankbasedonrpnconsideringtheexpertepistemicuncertainty
AT jieji anovelhybridmethodologyforlossofcontainmentaccidentriskassessmentofchemicalstoragetankbasedonrpnconsideringtheexpertepistemicuncertainty
AT jipingzhu anovelhybridmethodologyforlossofcontainmentaccidentriskassessmentofchemicalstoragetankbasedonrpnconsideringtheexpertepistemicuncertainty
AT hongruijiang novelhybridmethodologyforlossofcontainmentaccidentriskassessmentofchemicalstoragetankbasedonrpnconsideringtheexpertepistemicuncertainty
AT longding novelhybridmethodologyforlossofcontainmentaccidentriskassessmentofchemicalstoragetankbasedonrpnconsideringtheexpertepistemicuncertainty
AT jieji novelhybridmethodologyforlossofcontainmentaccidentriskassessmentofchemicalstoragetankbasedonrpnconsideringtheexpertepistemicuncertainty
AT jipingzhu novelhybridmethodologyforlossofcontainmentaccidentriskassessmentofchemicalstoragetankbasedonrpnconsideringtheexpertepistemicuncertainty