Taper wear in total joint arthroplasty can be reliably assessed with various coordinate measuring systems

Abstract In total joint arthroplasty, wear and corrosion at modular taper junctions is an issue with clinical implications, as ions and wear debris can lead to adverse tissue reactions. The quantification of the generated wear is, therefore, an important measure to judge the performance of such modu...

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Main Authors: Therese Bormann, Ulrike Mueller, Robert Sonntag, Stefan Schroeder, J. Philippe Kretzer
Format: Article
Language:English
Published: Nature Portfolio 2025-04-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-96760-7
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author Therese Bormann
Ulrike Mueller
Robert Sonntag
Stefan Schroeder
J. Philippe Kretzer
author_facet Therese Bormann
Ulrike Mueller
Robert Sonntag
Stefan Schroeder
J. Philippe Kretzer
author_sort Therese Bormann
collection DOAJ
description Abstract In total joint arthroplasty, wear and corrosion at modular taper junctions is an issue with clinical implications, as ions and wear debris can lead to adverse tissue reactions. The quantification of the generated wear is, therefore, an important measure to judge the performance of such modular junctions. This applies to pre-clinical in vitro investigations as well as to retrospective investigations of retrieved implants. The volume of the worn material can be determined with coordinate measuring machines (CMMs), which can generally be classified as tactile and optical systems. The study aims on the comparison of a tactile with two optical CMM systems for the determination of taper wear. To do so, four taper samples—three trunnions and one bore taper—with different amounts of known volumetric wear (range 1.5 mm3 to 8.3 mm3) were fabricated. Wear volume, linear deviation and taper angle were determined with the different CMM systems. The tactile system yielded the highest deviation from the gravimetric reference values of about 0.3 mm3, while the optical systems exhibited deviations of about 0.1 mm3 and 0.2 mm3. Clinically relevant taper wear, however, is well measurable with all investigated systems.
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spelling doaj-art-81cbb4fa52ab486d9e4adeaaeb850da42025-08-20T02:32:08ZengNature PortfolioScientific Reports2045-23222025-04-011511810.1038/s41598-025-96760-7Taper wear in total joint arthroplasty can be reliably assessed with various coordinate measuring systemsTherese Bormann0Ulrike Mueller1Robert Sonntag2Stefan Schroeder3J. Philippe Kretzer4Department of Orthopaedics, Research Center of Biomechanics and Implant Technology, Heidelberg University HospitalDepartment of Orthopaedics, Research Center of Biomechanics and Implant Technology, Heidelberg University HospitalDepartment of Orthopaedics, Research Center of Biomechanics and Implant Technology, Heidelberg University HospitalDepartment of Orthopaedics, Research Center of Biomechanics and Implant Technology, Heidelberg University HospitalDepartment of Orthopaedics, Research Center of Biomechanics and Implant Technology, Heidelberg University HospitalAbstract In total joint arthroplasty, wear and corrosion at modular taper junctions is an issue with clinical implications, as ions and wear debris can lead to adverse tissue reactions. The quantification of the generated wear is, therefore, an important measure to judge the performance of such modular junctions. This applies to pre-clinical in vitro investigations as well as to retrospective investigations of retrieved implants. The volume of the worn material can be determined with coordinate measuring machines (CMMs), which can generally be classified as tactile and optical systems. The study aims on the comparison of a tactile with two optical CMM systems for the determination of taper wear. To do so, four taper samples—three trunnions and one bore taper—with different amounts of known volumetric wear (range 1.5 mm3 to 8.3 mm3) were fabricated. Wear volume, linear deviation and taper angle were determined with the different CMM systems. The tactile system yielded the highest deviation from the gravimetric reference values of about 0.3 mm3, while the optical systems exhibited deviations of about 0.1 mm3 and 0.2 mm3. Clinically relevant taper wear, however, is well measurable with all investigated systems.https://doi.org/10.1038/s41598-025-96760-7TrunnionTotal hip arthroplastyTaper corrosionModular implantCoordinate measuring machine
spellingShingle Therese Bormann
Ulrike Mueller
Robert Sonntag
Stefan Schroeder
J. Philippe Kretzer
Taper wear in total joint arthroplasty can be reliably assessed with various coordinate measuring systems
Scientific Reports
Trunnion
Total hip arthroplasty
Taper corrosion
Modular implant
Coordinate measuring machine
title Taper wear in total joint arthroplasty can be reliably assessed with various coordinate measuring systems
title_full Taper wear in total joint arthroplasty can be reliably assessed with various coordinate measuring systems
title_fullStr Taper wear in total joint arthroplasty can be reliably assessed with various coordinate measuring systems
title_full_unstemmed Taper wear in total joint arthroplasty can be reliably assessed with various coordinate measuring systems
title_short Taper wear in total joint arthroplasty can be reliably assessed with various coordinate measuring systems
title_sort taper wear in total joint arthroplasty can be reliably assessed with various coordinate measuring systems
topic Trunnion
Total hip arthroplasty
Taper corrosion
Modular implant
Coordinate measuring machine
url https://doi.org/10.1038/s41598-025-96760-7
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