Machining Performance of AA2024/5Al2O3/5Gr Hybrid Composites under Al2O3 Mixed Dielectric Medium

In this research work, AA2024/5Al2O3/5Gr hybrid composites fabricated through stir casting were machined utilising an electric discharge machine (EDM). Experiments were performed by varying current, pulse on time (POT), gap voltage (GV), and Al2O3 powder concentration (PC). The experiments were desi...

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Main Authors: Nandagopal Kaliappan, M. Balaji, T. CH Anil Kumar, Haqqani Arshad, N. B. Prakash Tiruveedula, S. Hemavathi, Kibebe Sahile
Format: Article
Language:English
Published: Wiley 2022-01-01
Series:International Journal of Chemical Engineering
Online Access:http://dx.doi.org/10.1155/2022/7081726
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author Nandagopal Kaliappan
M. Balaji
T. CH Anil Kumar
Haqqani Arshad
N. B. Prakash Tiruveedula
S. Hemavathi
Kibebe Sahile
author_facet Nandagopal Kaliappan
M. Balaji
T. CH Anil Kumar
Haqqani Arshad
N. B. Prakash Tiruveedula
S. Hemavathi
Kibebe Sahile
author_sort Nandagopal Kaliappan
collection DOAJ
description In this research work, AA2024/5Al2O3/5Gr hybrid composites fabricated through stir casting were machined utilising an electric discharge machine (EDM). Experiments were performed by varying current, pulse on time (POT), gap voltage (GV), and Al2O3 powder concentration (PC). The experiments were designed using response surface methodology in which material removal rate (MRR), tool wear rate (TWR), and surface roughness (Ra) were recorded as responses. The addition of Al2O3 particles has a positive impact on MRR and Ra, whereas it has a negative impact on TWR. The interaction impact of process parameters (p-p) on responses was thoroughly analyzed using contour plots. A mathematical model was developed and validated for all the responses. The experimental results were compared with the predicted values. It was found that all the values have a maximum deviation of 3.5%. The ANOVA table reveals that the PC was the most influential factor followed by the current.
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id doaj-art-814e94afb2ef47ca8c83ebc221ff03b7
institution OA Journals
issn 1687-8078
language English
publishDate 2022-01-01
publisher Wiley
record_format Article
series International Journal of Chemical Engineering
spelling doaj-art-814e94afb2ef47ca8c83ebc221ff03b72025-08-20T02:08:53ZengWileyInternational Journal of Chemical Engineering1687-80782022-01-01202210.1155/2022/7081726Machining Performance of AA2024/5Al2O3/5Gr Hybrid Composites under Al2O3 Mixed Dielectric MediumNandagopal Kaliappan0M. Balaji1T. CH Anil Kumar2Haqqani Arshad3N. B. Prakash Tiruveedula4S. Hemavathi5Kibebe Sahile6Department of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Battery DivisionDepartment of Chemical EngineeringIn this research work, AA2024/5Al2O3/5Gr hybrid composites fabricated through stir casting were machined utilising an electric discharge machine (EDM). Experiments were performed by varying current, pulse on time (POT), gap voltage (GV), and Al2O3 powder concentration (PC). The experiments were designed using response surface methodology in which material removal rate (MRR), tool wear rate (TWR), and surface roughness (Ra) were recorded as responses. The addition of Al2O3 particles has a positive impact on MRR and Ra, whereas it has a negative impact on TWR. The interaction impact of process parameters (p-p) on responses was thoroughly analyzed using contour plots. A mathematical model was developed and validated for all the responses. The experimental results were compared with the predicted values. It was found that all the values have a maximum deviation of 3.5%. The ANOVA table reveals that the PC was the most influential factor followed by the current.http://dx.doi.org/10.1155/2022/7081726
spellingShingle Nandagopal Kaliappan
M. Balaji
T. CH Anil Kumar
Haqqani Arshad
N. B. Prakash Tiruveedula
S. Hemavathi
Kibebe Sahile
Machining Performance of AA2024/5Al2O3/5Gr Hybrid Composites under Al2O3 Mixed Dielectric Medium
International Journal of Chemical Engineering
title Machining Performance of AA2024/5Al2O3/5Gr Hybrid Composites under Al2O3 Mixed Dielectric Medium
title_full Machining Performance of AA2024/5Al2O3/5Gr Hybrid Composites under Al2O3 Mixed Dielectric Medium
title_fullStr Machining Performance of AA2024/5Al2O3/5Gr Hybrid Composites under Al2O3 Mixed Dielectric Medium
title_full_unstemmed Machining Performance of AA2024/5Al2O3/5Gr Hybrid Composites under Al2O3 Mixed Dielectric Medium
title_short Machining Performance of AA2024/5Al2O3/5Gr Hybrid Composites under Al2O3 Mixed Dielectric Medium
title_sort machining performance of aa2024 5al2o3 5gr hybrid composites under al2o3 mixed dielectric medium
url http://dx.doi.org/10.1155/2022/7081726
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