Synthesis of Three Ternary NiPP@PDA@DTA by Bridging Polydopamine and Its Flame Retardancy in Epoxy Resin

Epoxy resin (EP) is an indispensable packaging material for batteries. Excellent thermal and flame-retardant properties of EP can ensure the safety performance of batteries. To solve the low-efficiency flame retardant of EP, nickel phenyl phosphate (NiPP) was synthesized and its surface was modified...

Full description

Saved in:
Bibliographic Details
Main Authors: Wenxin Zhu, Huiyu Chai, Yue Lu, Wang Zhan, Qinghong Kong
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/10/12/428
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850239933174775808
author Wenxin Zhu
Huiyu Chai
Yue Lu
Wang Zhan
Qinghong Kong
author_facet Wenxin Zhu
Huiyu Chai
Yue Lu
Wang Zhan
Qinghong Kong
author_sort Wenxin Zhu
collection DOAJ
description Epoxy resin (EP) is an indispensable packaging material for batteries. Excellent thermal and flame-retardant properties of EP can ensure the safety performance of batteries. To solve the low-efficiency flame retardant of EP, nickel phenyl phosphate (NiPP) was synthesized and its surface was modified by polymerization of dopamine (PDA). [3-(hydroxy-phenyl-methylidene) imimine] triazole (DTA) was synthesized using 9,10-dihydro-9-oxygen-10-phosphophene-10-oxide (DOPO), 3-amino-1,2,4-triazole and p-hydroxybenzaldehyde. The hybrid flame retardance NiPP@PDA@DTA was further synthesized by self-assembly between the negative charge on the surface of DTA and the positive charge on the surface of modified NiPP@PDA. Then, NiPP@PDA@DTA was added to EP to prepare EP/NiPP@PDA@DTA composites. The results showed that the incorporation of NiPP@PDA@DTA promoted the residual yield at high temperatures. Furthermore, EP composites showed excellent flame retardancy when NiPP@PDA@DTA was added. The EP/4 wt% NiPP@PDA@DTA composites can reach UL-94 V0 grade with a limit oxygen index (LOI) of 33.7%. While the heat release rate (HRR), total release rate (THR), CO<sub>2</sub> production (CO<sub>2</sub>P) and total smoke release (TSR) of EP/4 wt% NiPP@PDA@DTA composites decreased by 16.9%, 30.8%, 16.9% and 27.7% compared with those of EP. These improvements are mainly due to the excellent catalytic carbonization performance of Ni metal and P compounds. The azazole and phosphaphenanthrene groups have the effects of dilution quenching in the gas phase and cross-linking network blocking, as well as enhanced blowing-out effects.
format Article
id doaj-art-80b5243e8d97441db0da414026071f56
institution OA Journals
issn 2313-0105
language English
publishDate 2024-12-01
publisher MDPI AG
record_format Article
series Batteries
spelling doaj-art-80b5243e8d97441db0da414026071f562025-08-20T02:01:00ZengMDPI AGBatteries2313-01052024-12-01101242810.3390/batteries10120428Synthesis of Three Ternary NiPP@PDA@DTA by Bridging Polydopamine and Its Flame Retardancy in Epoxy ResinWenxin Zhu0Huiyu Chai1Yue Lu2Wang Zhan3Qinghong Kong4School of the Environment and Safety Engineering, Jiangsu University, Zhenjiang 212013, ChinaSchool of the Environment and Safety Engineering, Jiangsu University, Zhenjiang 212013, ChinaSchool of the Environment and Safety Engineering, Jiangsu University, Zhenjiang 212013, ChinaSchool of the Environment and Safety Engineering, Jiangsu University, Zhenjiang 212013, ChinaSchool of the Environment and Safety Engineering, Jiangsu University, Zhenjiang 212013, ChinaEpoxy resin (EP) is an indispensable packaging material for batteries. Excellent thermal and flame-retardant properties of EP can ensure the safety performance of batteries. To solve the low-efficiency flame retardant of EP, nickel phenyl phosphate (NiPP) was synthesized and its surface was modified by polymerization of dopamine (PDA). [3-(hydroxy-phenyl-methylidene) imimine] triazole (DTA) was synthesized using 9,10-dihydro-9-oxygen-10-phosphophene-10-oxide (DOPO), 3-amino-1,2,4-triazole and p-hydroxybenzaldehyde. The hybrid flame retardance NiPP@PDA@DTA was further synthesized by self-assembly between the negative charge on the surface of DTA and the positive charge on the surface of modified NiPP@PDA. Then, NiPP@PDA@DTA was added to EP to prepare EP/NiPP@PDA@DTA composites. The results showed that the incorporation of NiPP@PDA@DTA promoted the residual yield at high temperatures. Furthermore, EP composites showed excellent flame retardancy when NiPP@PDA@DTA was added. The EP/4 wt% NiPP@PDA@DTA composites can reach UL-94 V0 grade with a limit oxygen index (LOI) of 33.7%. While the heat release rate (HRR), total release rate (THR), CO<sub>2</sub> production (CO<sub>2</sub>P) and total smoke release (TSR) of EP/4 wt% NiPP@PDA@DTA composites decreased by 16.9%, 30.8%, 16.9% and 27.7% compared with those of EP. These improvements are mainly due to the excellent catalytic carbonization performance of Ni metal and P compounds. The azazole and phosphaphenanthrene groups have the effects of dilution quenching in the gas phase and cross-linking network blocking, as well as enhanced blowing-out effects.https://www.mdpi.com/2313-0105/10/12/428phenyl metal phosphateazazoleDOPOpackaging safetyflame retardant
spellingShingle Wenxin Zhu
Huiyu Chai
Yue Lu
Wang Zhan
Qinghong Kong
Synthesis of Three Ternary NiPP@PDA@DTA by Bridging Polydopamine and Its Flame Retardancy in Epoxy Resin
Batteries
phenyl metal phosphate
azazole
DOPO
packaging safety
flame retardant
title Synthesis of Three Ternary NiPP@PDA@DTA by Bridging Polydopamine and Its Flame Retardancy in Epoxy Resin
title_full Synthesis of Three Ternary NiPP@PDA@DTA by Bridging Polydopamine and Its Flame Retardancy in Epoxy Resin
title_fullStr Synthesis of Three Ternary NiPP@PDA@DTA by Bridging Polydopamine and Its Flame Retardancy in Epoxy Resin
title_full_unstemmed Synthesis of Three Ternary NiPP@PDA@DTA by Bridging Polydopamine and Its Flame Retardancy in Epoxy Resin
title_short Synthesis of Three Ternary NiPP@PDA@DTA by Bridging Polydopamine and Its Flame Retardancy in Epoxy Resin
title_sort synthesis of three ternary nipp pda dta by bridging polydopamine and its flame retardancy in epoxy resin
topic phenyl metal phosphate
azazole
DOPO
packaging safety
flame retardant
url https://www.mdpi.com/2313-0105/10/12/428
work_keys_str_mv AT wenxinzhu synthesisofthreeternarynipppdadtabybridgingpolydopamineanditsflameretardancyinepoxyresin
AT huiyuchai synthesisofthreeternarynipppdadtabybridgingpolydopamineanditsflameretardancyinepoxyresin
AT yuelu synthesisofthreeternarynipppdadtabybridgingpolydopamineanditsflameretardancyinepoxyresin
AT wangzhan synthesisofthreeternarynipppdadtabybridgingpolydopamineanditsflameretardancyinepoxyresin
AT qinghongkong synthesisofthreeternarynipppdadtabybridgingpolydopamineanditsflameretardancyinepoxyresin