Disc Tool Profiling for Air Compressor Screws with Complex Characteristic Curves

One of the best practical methods to machine the air compressor screw pairs is milling or grinding by disc tools. The mathematics involved in disc tool profiling is quite complex and requires representing the machined surface by mathematical equations without any singular points and undercutting. Fr...

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Main Authors: Tuan-Linh Nguyen, Long Hoang
Format: Article
Language:English
Published: Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT 2021-07-01
Series:Journal of Machine Engineering
Subjects:
Online Access:http://jmacheng.not.pl/Disc-Tool-Profiling-for-Air-Compressor-Screws-with-Complex-Characteristic-Curves,140054,0,2.html
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author Tuan-Linh Nguyen
Long Hoang
author_facet Tuan-Linh Nguyen
Long Hoang
author_sort Tuan-Linh Nguyen
collection DOAJ
description One of the best practical methods to machine the air compressor screw pairs is milling or grinding by disc tools. The mathematics involved in disc tool profiling is quite complex and requires representing the machined surface by mathematical equations without any singular points and undercutting. From a technical perspective, this article proposes the disc tool profiling integrated solution for machining complex profile screws from their reverse engineering data, which contains crucial issues such as machining deviation evaluation due to undercutting, appropriate tool position setting. The disc tool surface designed by the proposed method is highly accurate, leading the RMS error of the machined surface is less than 0.0201 mm. A difference of the angle, formed by the disc tool axis and the workpiece axis, less than 0.160, is acceptable in air compressor technology, which leads to a machined surface RMS deviation of less than 0.0186 mm
format Article
id doaj-art-8020f953c44c483f8385fbf1cf4bc1e7
institution DOAJ
issn 1895-7595
2391-8071
language English
publishDate 2021-07-01
publisher Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT
record_format Article
series Journal of Machine Engineering
spelling doaj-art-8020f953c44c483f8385fbf1cf4bc1e72025-08-20T03:01:58ZengPublishing House of Wrocław Board of Scientific Technical Societies Federation NOTJournal of Machine Engineering1895-75952391-80712021-07-0121310110910.36897/jme/140054140054Disc Tool Profiling for Air Compressor Screws with Complex Characteristic CurvesTuan-Linh Nguyen0Long Hoang1Faculty of Mechanical Engineering, Hanoi University of Industry, Viet NamSchool of Mechanical Engineering, Hanoi University of Science and Technology, Viet NamOne of the best practical methods to machine the air compressor screw pairs is milling or grinding by disc tools. The mathematics involved in disc tool profiling is quite complex and requires representing the machined surface by mathematical equations without any singular points and undercutting. From a technical perspective, this article proposes the disc tool profiling integrated solution for machining complex profile screws from their reverse engineering data, which contains crucial issues such as machining deviation evaluation due to undercutting, appropriate tool position setting. The disc tool surface designed by the proposed method is highly accurate, leading the RMS error of the machined surface is less than 0.0201 mm. A difference of the angle, formed by the disc tool axis and the workpiece axis, less than 0.160, is acceptable in air compressor technology, which leads to a machined surface RMS deviation of less than 0.0186 mmhttp://jmacheng.not.pl/Disc-Tool-Profiling-for-Air-Compressor-Screws-with-Complex-Characteristic-Curves,140054,0,2.htmlenvelopedisk toolmeshing conditionunder-cutting
spellingShingle Tuan-Linh Nguyen
Long Hoang
Disc Tool Profiling for Air Compressor Screws with Complex Characteristic Curves
Journal of Machine Engineering
envelope
disk tool
meshing condition
under-cutting
title Disc Tool Profiling for Air Compressor Screws with Complex Characteristic Curves
title_full Disc Tool Profiling for Air Compressor Screws with Complex Characteristic Curves
title_fullStr Disc Tool Profiling for Air Compressor Screws with Complex Characteristic Curves
title_full_unstemmed Disc Tool Profiling for Air Compressor Screws with Complex Characteristic Curves
title_short Disc Tool Profiling for Air Compressor Screws with Complex Characteristic Curves
title_sort disc tool profiling for air compressor screws with complex characteristic curves
topic envelope
disk tool
meshing condition
under-cutting
url http://jmacheng.not.pl/Disc-Tool-Profiling-for-Air-Compressor-Screws-with-Complex-Characteristic-Curves,140054,0,2.html
work_keys_str_mv AT tuanlinhnguyen disctoolprofilingforaircompressorscrewswithcomplexcharacteristiccurves
AT longhoang disctoolprofilingforaircompressorscrewswithcomplexcharacteristiccurves